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NT 1401-X00 10 18 B200 Flow Control  e

3. INSTALLATION

3.1 B200 PF with truck power take-off

3.1.1 Installation of the compressor

The B200 PF compressors have a male splined shaft
DIN 5462 / ISO 14 and a mounting flange ISO 7653-D
that allows them to be installed directly on declutchable
power take-offs.

Power Take Off specifications :

• 

Must allow a gravity torque of 50 Nm and be able to

accept a working torque of 124 Nm along all the
unloading duration.

Tank builders :

• 

MERCEDES :

- Original model in aluminium type NA 131 2C com-

patible, in compliance with the dispensation delive-
red by MERCEDES.

- Every other model in cast iron or aluminium in

compliance with the specifications above.

• 

DAF / IVECO / MAN / RVI / SCANIA :

- Every original or not original model, whatever the

material : cast iron or aluminium, in compliance
with the specifications above.

• 

VOLVO :

- Original model in aluminium type PTR DM compa-

tible for the range FH/FM in compliance with the
dispensation delivered by VOLVO.

- Every other model in cast iron or aluminium in

compliance with the specifications above.

Not allowed :

• 

Power take off with double outlet

Installation and operating conditions :

• 

The use of the discharge flexible supplied by

MOUVEX, fitted in accordance with the B200
Instructions.

• 

The use of the fixation kit supplied by MOUVEX,

fitted in accordance with the B200 Instructions.

• 

No extra bracket required to fix the B200.

• 

B200 must be fitted, operated and serviced in a pro-

per installation in accordance with the B200
Instructions, with the PTO Manufacturer and Truck
Builder Instructions.

Installation is done with screws or studs, minimum grade
8.8.

The B200 PF is provided with a mounting kit that includes
a metallic PTO seal, and 4 specific nuts and washers
that it is essential to use.

If this is possible, tighten the 4 nuts to 37 Nm for all the
PTOs. Don’t put any grease on the studs.

The compressor can be mounted in slightly tilted posi-
tion, but should remain within the angular values defined
on the figures below.

The tapped holes in step-up casing 

1086

and the ope-

nings on cover 

3

can be used to obtain a suitable incli-

nation, whatever the inclination of the PTO flange.

To obtain only a slight inclination of the PTO flange, it is
possible to bring the compressor back in a horizontal
position, taking care to proceed as follows :

• Loosen the 8 screws 

1095

without removing them.

• Put the compressor in the desired position.

• Tighten the screws 

1095

.

                                                         

Initial position

WARNING

Summary of Contents for Mouvex B200 Flow Control

Page 1: ...e des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com WARRANTY B200 Flow Control compressors are covered 36 months by warranty within the l...

Page 2: ...ive shaft 12 3 3 B200 HY with hydraulic motor 13 3 4 Piping 14 4 USE OF COMPRESSOR 17 4 1 Lubricant recommendations 17 4 2 Filling of lubricant 17 4 3 Operation 17 5 MAINTENANCE 18 5 1 Maintenance sch...

Page 3: ...IQUEFIED GASSES OR POWDERS THOUGH THE COMPRESSOR TO DO SO WOULD VOID THE WARRANTY LIFTING POINTS The compressor can be picked up from underneath to be transported Discharge flanges threads can be used...

Page 4: ...Swivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP Splines B8x32x36 DIN 5462 2 holes M10x15 2x 3 holes M10x15 Direction of rotation MALE SPLINED SHAFT VER...

Page 5: ...ivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP 2 holes M10x15 2x 3 holes M10x15 Direction of rotation B200 12R 10L HY Splines ANSI B92 1a 7 8 SAE_16 32...

Page 6: ...6 22 NT 1401 X00 10 18 B200 Flow Control e 1 OVERALL DIMENSIONS continued SILENCER DN 40 CHECK AND RELIEF VALVE...

Page 7: ...seals do not enter in contact with the shaft and are not subject to wear Thanks to their rugged design B200 compressors have a long service life B200 compressors need very limited maintenance which re...

Page 8: ...slightly based on the following parameters Dimensional dispersion associated to the tolerances of components When the CRV is cold it generates a greater pressu re of 0 15 bar The opening of valves nat...

Page 9: ...Flow measurement ISO 5162 2 Mesure bruit Noise measurement 1m de la CRV 1 5 m du compresseur 1 m from the CRV 1 m from the compressor 81 0 83 0 85 0 87 0 89 0 91 0 93 0 95 0 97 0 99 0 101 0 0 20 40 60...

Page 10: ...and operating conditions The use of the discharge flexible supplied by MOUVEX fitted in accordance with the B200 Instructions The use of the fixation kit supplied by MOUVEX fitted in accordance with t...

Page 11: ...tachometer of the Multimetrix RPM82 type is perfectly well suited for measuring the speed on the screws of the B200 compressor Since the male and female screws do not rotate at the same speed refer t...

Page 12: ...cks Compressors B200 12R PS and B200 10L PS must be protected by a 400 Nm torque limiter in order to protect the truck s transmission if the compressor is jammed MOUVEX may not be held liable for any...

Page 13: ...to the compressor and would cancel the warranty 3 3 B200 HY with hydraulic motor The B200 HY compressors have a female splined shaft ANSI B92 1a that allows to flange directly on hydraulic motor epui...

Page 14: ...ging the Compressor This is particularly sensitive for the B200 PF which is equipped with a shaft groove It is in particular to ensure that the parameter TRANSMISSION INPUT SPEED N 10 520 on MERCEDES...

Page 15: ...supplied must be equipped with its gasket screw tightened at 44 Nm Piping MUST be at least as large as the compressor suction and discharge connections All the connections located between the compres...

Page 16: ...ted between the check relief valve and the compressor especially if an air cooler and a silencer are used It is forbidden to insert a damping valve in the pipe lin king the compressor to the tank hose...

Page 17: ...3 3 Start up procedure for manual gear box Start the engine and run with standard speed Depress clutch and engage the PTO Release the clutch SLOWLY Set engine speed to give the correct compressor spee...

Page 18: ...compressor system piping and components Clean or repair as necessary 4 Check power transmission line 5 Check the air filter restriction indicator When the indica tor turns red replace the filter cartr...

Page 19: ...Screws 1095 must be equipped with their lock washers notches on the side of the screw head sealed with Loctite thread locking 243 or equivalent tightened at 13 Nm 5 4 Warranty claims The compressor oi...

Page 20: ...g point 3 Abnormal high temperature Air filter clogged To clean the cartridge or to replace it Air pressure too much high To see problems 1 2 Outside temperature too much high To respect the maximum e...

Page 21: ...Belt drive system PTO ratio Package air cooler Package RTI Product transfered Air connection on truck chimney Direct air connection Flexible pipe between filter and compressor Inox pipe between filter...

Page 22: ...ungen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014...

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