Promotech PRO 10 PB Operator'S Manual Download Page 7

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PRO 10 PB (PBE)

This document is protected by copyrights.

Copying, using, or distributing without permission of PROMOTECH is prohibited.

2. SAFETY PRECAUTIONS

1. Before beginning

, read this Operator’s Manual and complete proper occupational

safety and health training.

2. The

machine

must be used only in applica

tions specified in this Operator’s Manual.

3. The

machine

must

complete

and

all parts must be genuine and fully operational.

4. The

specifications of the air (power) source

must

conform

those

specified

the

rating

plate.

5. Supply

the

machine

with

air

motor

only

with

clean

and

lubricated air. The air source

must be equipped with a filter, regulator, and lubricator.

6. Never pull the hose (cord) as this may cause its damage and result in serious injury.

7. Untrained bystanders must not be present near the machine.

8. Before

beginning

check

the

condition

the

machine

and

air

(power)

source,

including

the supply hose (cord), coupling (plug), control components, and milling tools.

9. Avoid unintentional starts. Do not lay the machine down in such a manner that will

start

the

motor

and

never

carry

the

machine

with air motor using the ON/OFF lever.

10. Keep the machine dry. Exposure to rain, snow, or frost is prohibited.

11. Keep the work area well lit, clean, and free of obstacles.

12. Never use machine near flammable liquids or gases, or in explosive environments.

13. Secure the pipe to prevent it from dropping or rolling.

14. Use only tools specified in this

Operator’s Manual.

15. Never use tools that are dull or damaged.

16. Install tools securely. Remove adjusting keys and wrenches from the work area

before connecting the machine to the air (power) source.

17. Before every use, inspect the machine to ensure it is not damaged. Check whether

any part is cracked or improperly fitted. Make sure to maintain proper conditions

that may affect the operation of the machine.

18. Always

use

eye and hearing protection, protective footwear, and protective clothing

during operation. Do not wear loose clothing.

19. Operate the machine with electric motor only with the rotation direction switch set

to position ‘R’. Using left rotation (rotation direction switch set to ‘L’) may damage

the machine.

20. Do not touch moving parts or metal chips formed during milling. Prevent objects

from being caught in moving parts.

Summary of Contents for PRO 10 PB

Page 1: ...l Elewatorska 23 1 15 620 Bialystok Poland Phone 48 85 678 34 00 Fax 48 85 651 15 31 www promotech eu e mail office promotech eu OPERATOR S MANUAL P PR RO O 1 10 0 P PB B P PB BE E PIPE BEVELLING MACHINE ...

Page 2: ...achine with air motor 13 3 6 Operating 13 4 ACCESSORIES 15 4 1 Small expanding mandrel set 15 4 2 Extension set 16 4 3 Large expanding mandrel 17 4 4 Flange facing attachment 18 4 4 1 General information 18 4 4 2 Equipment included 18 4 4 3 Installing 19 4 4 4 Operating 21 4 4 5 Adjusting the slider clearance 22 4 5 Oval attachment 23 4 5 1 General information 23 4 5 2 Equipment included 23 4 5 3 ...

Page 3: ...mm 1 50 3 39 and using an extension set will allow milling pipes with diameters from 192 mm to 349 mm 7 56 13 74 Attachments will allow facing pipe flanges with diameters from 90 to 508 mm 3 54 20 00 and milling oval pipes from 126 mm to 296 mm 4 96 11 65 1 2 Technical data PRO 10 PB PRO 10 PBE Pressure 0 6 MPa 87 psi Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Connection CEJN 410 DN 10 4 GZ...

Page 4: ...B PBE This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 4 547 mm 21 5 306 mm 12 0 780 mm 30 7 648 mm 25 5 306 mm 12 0 724 mm 28 5 PBE 10 PB 10 ...

Page 5: ...g 1 View of the PRO 10 PB and of the PRO 10 PBE electric motor Spoke handle Clearance adjusting unit Expanding mandrel Spindle disk Air motor ON OFF lever Air connection Draw nut Tool bit holder Gear switch Rotation direction switch must be set to R ON switch ON switch lock Speed adjustment dial Torque adjusting dial Electric motor Feed indicator ...

Page 6: ...t consists of the following elements PRO 10 PB PRO 10 PBE Bevelling machine without tool bits 1 unit 1 unit Standard expanding mandrel 1 unit 1 unit Metal box 1 unit 1 unit Jaw blocks number 1 2 3 4 5 6 and adapter 3 sets 3 sets Coolant container 1 unit 1 unit Tool container 1 unit 1 unit 6 mm hex wrench 1 unit 1 unit 5 mm hex wrench 1 unit 1 unit 4 mm hex wrench 1 unit 1 unit 24 mm socket wrench ...

Page 7: ...h a manner that will start the motor and never carry the machine with air motor using the ON OFF lever 10 Keep the machine dry Exposure to rain snow or frost is prohibited 11 Keep the work area well lit clean and free of obstacles 12 Never use machine near flammable liquids or gases or in explosive environments 13 Secure the pipe to prevent it from dropping or rolling 14 Use only tools specified i...

Page 8: ...ny extended period 23 Maintain the machine and install remove parts and tools only when the machine is unplugged from the air power source 24 Repair only in a service center appointed by the seller 25 If the machine falls from any height is wet or has any other damage that could affect the technical state of the machine stop the operation and immediately send the machine to the service center for ...

Page 9: ...achined Pipe internal diameter Jaw block number Adapter mm inch 84 100 3 31 3 94 99 115 3 90 4 53 1 115 131 4 53 5 16 2 130 146 5 12 5 75 3 146 162 5 75 6 38 4 161 177 6 34 6 97 5 176 192 6 93 7 56 6 192 208 7 56 8 19 2 207 223 8 15 8 78 3 223 239 8 78 9 41 4 238 254 9 37 10 00 5 253 269 9 96 10 59 6 Use the 5 mm hex wrench to screw the adapters 1 Fig 2 and the jaw blocks 2 to the expanding mandre...

Page 10: ... Make sure that tool bits installed are not in contact with the mandrel Next rotate the spoke handles to the right 3 by at least 10 turns until the mandrel engages with the machine completely Then tighten the set screw 4 and check whether the spoke handles can be rotated in both directions easily If the screw is too tight readjust it Finally tighten the lock nut 5 Fig 3 Installing the mandrel into...

Page 11: ...by rotating it to the left 3 Fig 4 Installing the air motor a and the electric motor b To install the electric motor insert the MT3 arbor into the motor 4 Fig 4b and hit the arbor to position it tightly using a mallet Put the clamping ring 5 onto the motor then install entirety into the machine 6 by placing the arbor in the socket 2 and tighten the clamping ring using the 6 mm hex wrench 7 Finally...

Page 12: ...assembled machine into the pipe 1 Fig 5 in such a way to place the tool bit s at the distance of at least 3 mm 0 12 from the pipe end Then expand the jaw blocks to the inside diameter of the pipe by rotating the draw nut 2 to the right using the 24 mm socket wrench The jaw blocks must be installed beyond the end preparation location 3 Fig 5 Clamping the machine into the pipe 3 3 1 2 ...

Page 13: ...nce the machine is connected to a proper supply set the maximum torque using the torque adjusting dial and select gear I using the gear switch only for machine with electric motor To start the operation press the ON OFF lever air machine or hold the ON switch electric machine To lock the switch in position ON press the ON switch lock first Spread the coolant on the working edge Then bring the tool...

Page 14: ...rdens must be worked with a high enough feed 0 08 0 15 mm 0 003 0 006 per rotation to stay under the work hardened surface Once the pipe end is machined completely discontinue rotating the spoke handles and allow the spindle to rotate several more turns to improve the finish of the surface Then turn off the motor by releasing the ON OFF lever or the ON switch in the machine with electric motor and...

Page 15: ...this loosen the nut and use the 5 mm hex wrench to loosen the set screw 1 Fig 3 to at least one turn Then rotate the spoke handles to the left to disengage the mandrel from the machine Then use the following table to select jaw blocks of the small expanding mandrel set suitable to the inside diameter of the pipe to be machined use the 3 mm hex wrench to tighten them to the small expanding mandrel ...

Page 16: ...ool holders To do this use the 5 mm hex wrench to unscrew the screws 3 Fig 2 and use them to install the tool holders of the extension set Use the following table to select jaw blocks of the extension set suitable to the inside diameter of the pipe to be machined and use the same 5 mm hex wrench to tighten them to the standard expanding mandrel as shown in Fig 2 Then install tool bits in holders b...

Page 17: ... standard jaw blocks suitable to the inside diameter of the pipe to be machined or jaws blocks of the extension set for flange facing Then use the 5 mm hex wrench to tighten them to the large expanding mandrel as shown in Fig 2 and install the mandrel into the machine 2 3 4 5 Fig 3 Pipe internal diameter with large expanding mandrel and standard jaw blocks Jaw block number Adapter Pipe internal di...

Page 18: ...m 7 11 Diameter of rotating parts 569 4 mm 22 42 Feed per rotation 0 33 mm 0 013 with one tripper block engaged 0 66 mm 0 026 with two tripper blocks engaged 4 4 2 Equipment included Equipment of the flange facing attachment consists of the following elements Milling unit for flanges 1 unit Holder with two tripper blocks 1 unit Cutting insert 8 units Fixing screw for cutting insert 2 units Interna...

Page 19: ...le by unscrewing three screws with washers 1 Fig 7 and use them to install the holder with two tripper blocks 2 Then use the 4 mm hex wrench to tighten the set screws 3 at both sides of the holder and install the milling unit to the spindle disk 4 with six screws using the 5 mm hex wrench Fig 7 Installing the flange facing attachment Depending on the diameter of the flange to be machined select ei...

Page 20: ...iameter with large expanding mandrel and jaw blocks of extension set Jaw block number Adapter mm inch mm inch 84 100 3 31 3 94 219 235 8 62 9 25 7 99 115 3 90 4 53 1 235 251 9 25 9 88 8 115 131 4 53 5 16 2 251 267 9 88 10 51 9 130 146 5 12 5 75 3 267 283 10 51 11 14 10 146 162 5 75 6 38 4 283 299 11 14 11 77 11 161 177 6 34 6 97 5 296 312 11 65 12 28 7 176 192 6 93 7 56 6 312 328 12 28 12 91 8 192...

Page 21: ...ge them with the attachment Rotate the spoke handles 4 to the right to set machining depth to not more than 0 5 mm 0 02 from the pipe end and start the motor Fig 9 Proper positioning of the flange facing attachment Once facing of the flange end is finished turn off the motor and wait until the rotation stops Then rotate the spoke handles to the left to retract the tool from the workpiece Clean the...

Page 22: ...osition by rotating the draw nut 3 using 13 mm combination wrench Next move the slider to the most outward position and tighten the adjusting screw 4 to gently press the guide to the slider Moving the slider to the most inward position tighten the screws 2 lightly to 1 5 2 5 Nm 13 22 in lbs and the screws 4 located opposite the current position of the slider Move the slider through the entire leng...

Page 23: ...65 with the use of the large expanding mandrel 4 5 2 Equipment included Equipment of the oval attachment consists of the following elements Milling unit for oval pipes including 0 tool holder without tool bits 1 unit Large expanding mandrel 1 unit Metal box 1 unit 1 2 ratchet wrench 1 unit 8 mm flat wrench 1 unit 6 mm hex wrench 1 unit 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit 2 5 mm hex wrenc...

Page 24: ... 5 mm hex wrench to unscrew the screws 3 Fig 2 and remove the existing tool holders Then use eight screws to install the milling unit for oval pipes to the spindle disk Fig 11a Next install the tool holder using the 5 mm hex wrench Fig 11b and insert a tool bit into the holder according to the rotation direction Tighten the tool bit with the 4 mm hex wrench Fig 11 Installing the attachment for ova...

Page 25: ... 43 11 06 5 280 296 11 02 11 65 6 Finally install the mandrel into the machine 2 3 4 5 Fig 3 and clamp the machine into the pipe as shown in Fig 5 4 5 4 Operating Once the machine with the attachment is clamped inside the pipe tighten the bumper screw to immobilize the tool bit holder 1 Fig 12 Use the 6 mm hex wrench to loosen the guide screws 2 Place the attachment in such a way to bring the roll...

Page 26: ...continue rotating the spoke handles and allow the spindle to rotate several more rotations to improve the finish of the surface Then stop the machine separate the tool bit s from the pipe end release the clamping and remove the machine from the pipe 4 5 5 Adjusting the slider clearance Use the 8 mm flat wrench to loosen the lock nuts 1 Fig 13 and lightly tighten the screws 2 using the 2 5 mm hex w...

Page 27: ...eight 44 mm NOZ 000018 30 bevelling tool bit height 44 mm NOZ 000019 30 bevelling tool bit height 37 mm NOZ 000017 0 facing tool bit height 30 mm NOZ 000026 45 internal bevelling tool bit height 54 mm NOZ 000024 37 5 internal bevelling tool bit height 54 mm NOZ 000025 30 internal bevelling tool bit height 54 mm NOZ 000023 30 internal bevelling tool bit height 44 mm NOZ 000001 15 internal calibrati...

Page 28: ...ty We PROMOTECH sp z o o ul Elewatorska 23 1 15 620 Bialystok Poland declare with full responsibility that product PRO 10 PB PIPE BEVELLING MACHINE which the declaration applies to is in accordance with the following standards EN ISO 12100 1 EN ISO 12100 2 and satisfies safety regulations of the guideline 2006 42 EC Bialystok 9 May 2013 ___________________________ Marek Siergiej Chairman ...

Page 29: ...ka 23 1 15 620 Bialystok Poland declare with full responsibility that product PRO 10 PBE PIPE BEVELLING MACHINE which the declaration applies to is in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 1 EN ISO 12100 2 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 9 May 2013 ___________________________ Marek Siergiej Chairman ...

Page 30: ...by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 30 7 QUALITY CERTIFICATE Machine control card PRO 10 PB PBE PIPE BEVELLING MACHINE Serial number Quality control Adjustments inspections Quality control ...

Page 31: ...ne to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tool bits as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 06 8 June 2015 WE RESERVE THE RIGHT T...

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