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Operating Instructions ProMinent

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 gamma/ L

© ProMinent Dosiertechnik GmbH, 1999

Address:
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
D-69123 Heidelberg
Postfach 101760
D-69007 Heidelberg
[email protected]
www.prominent.de

Subject to technical alteration.

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Summary of Contents for gamma/ L

Page 1: ...ng this equipment Do not discard Any part which has been subject to misuse is excluded from the warranty Part No 987604 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA G 015 10 00 GB Operating Instructions Manual ProMinent gamma L Solenoid Dosing Pump Please affix nameplate here ...

Page 2: ... Instructions ProMinent gamma L ProMinent Dosiertechnik GmbH 1999 Address ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Postfach 101760 D 69007 Heidelberg info prominent de www prominent de Subject to technical alteration Printing ...

Page 3: ...RT Press briefly Stop pump Stop pump start pump start pump P key P Press briefly Start batch in batch operating mode only Confirm entry jump to next menu Cancel error option or continuous display Press for 2 s Change to settings mode Press for 3 s Jump to continuous display Press for 15 s Load factory settings calibration i key i Press x1 Toggle between continuous displays Toggle between change in...

Page 4: ... Set Analog 0 1 f Freq Set Analog 9 1 f Freq Set Analog 0 1 f Freq Set Analog 9 2 f Freq Set Analog 9 2 f Freq Set Analog 0 2 f Freq Set Analog 0 2 f Freq Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 2 2 i mA Set Analog 0 2 i mA Set Analog 9 2 i mA Set Analog 0 2 i mA Set Analog 9 2 i mA Set Analog 0 2 i mA Set Analog n o r e Set Analog f f o r e Set A...

Page 5: ...Set Flow 9 Freq Set Aux 0 Freq Set Aux 9 Freq Set Aux 0 Freq Set Aux 1 Freq Set Aux 0 Freq Set Aux 4 p Set 1 p Set n o Set Calib f f o Set Calib t r a t s Set Calib 0 Set Calib N 6 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9L Set Calib 0L Set Calib 1 0 0 0 0 Set Mem Batch L 0 2 4 5 1 Set Mem Batch L t i n u L Set t i n u gal Set S...

Page 6: ... memory and tansfer factor 5 6 5 3 N Analog Stop 8 6 3 2 1 L Analog Stop t x e Analog Stop 0 0 2 mA Analog Stop 5 6 Analog Stop 5 6 Manual Stop 5 6 Contact Stop 5 6 Batch Stop 0 8 1 Freq Manual Stop 0 8 1 Freq Contact Stop 6 5 3 N Stop Contact 0 8 1 Freq Batch Stop 6 5 3 N Stop Batch 0 5 7 h L Manual Stop 6 5 3 N Stop Manual 8 6 3 2 1 L Stop Contact 8 6 3 2 1 L Stop Batch 8 6 3 2 1 L Stop Manual t...

Page 7: ... SET menu 16 7 4 1 Settings for manual operating mode 16 7 4 2 Settings for analogue operating mode ANALG menu 16 7 4 3 Settings for contact operating mode CONTCT menu 18 7 4 4 Settings for batch operating mode BATCH menu 20 7 5 Settings for programmable functions SET menu 21 7 5 1 Settings for calibration function CALIB menu 21 7 5 2 Settings for the pressure levels function PRESS menu 22 7 5 3 S...

Page 8: ...r Liquid ends 37 14 5 Electrical Data 37 14 6 Ambient conditions 38 14 7 Enclosure rating and safety class 38 14 8 Compatibility 38 15 Accessories 39 Appendix 40 gamma L Dimensions 40 Exploded diagrams of liquid ends 44 Feed rate settings diagrams 62 EC Declaration of Conformity 68 Customer Specification Form 69 Guarantee Form 70 Safety Declaration Form 71 ...

Page 9: ...r pressure side only 9 10 4 hose connector pressure side only Version 0 With ProMinent logo Power supply U 100 230 V 10 50 60 Hz Cabel and plug A 2 m Euro B 2 m Swiss C 2 m Australian D 2 m USA Relay 0 No relay 1 Fault indicating relay N C changeover relay 3 Fault indicating relay N O changeover relay 4 As 1 pacing relay 1 input each 5 As 3 pacing relay 1 input each Accessories 0 No accessories 1 ...

Page 10: ...ially dangerous situation Could result in loss of life or serious injury if preventative measures are not taken CAUTION Describes a potentially dangerous situation Could result in lesser injuries or damage to property if preventative measures are not taken TAKE CARE Describes a potentially threatening situation Could result in damage to property if preventative measures are not taken The name plat...

Page 11: ...d leakage of hazardous chemicals in this case If this should occur then press the STOP START key or disconnect the gamma L from the power supply immediately The gamma L cannot be switched to a current free status In the event of an electrical accident disconnect cable from the mains power supply Disconnect cable from the mains power supply before commencing work on the gamma L Always depressurise ...

Page 12: ...relative humidity Check that the delivery is complete Delivery range Dosing pump with mains lead Operating instructions manual with EU conformity declaration Accessories if applicable 4 Device Overview and Control elements When reading this section it is helpful to fold out the overview Control elements and key functions 4 1 Device overview 3 3 1 a d b f g c 3 2 a e b d c 1 2 1 Control unit 2 Powe...

Page 13: ... menu Command symbol The number of strokes reached is above the maximum value 99999 that can be shown in the LCD display 5 Function Description Function principle Dosing takes place as follows the dosing diaphragm is forced into the liquid end the pressure in the liquid end causes the suction valve to close and the chemical flows out of the liquid end through the discharge valve The dosing diaphra...

Page 14: ...strokes can be pre selected via the control unit Functions The following functions can be selected using the SET menu Calibrate function The gamma L can be operated in all operating modes including in calibrating mode The corresponding continuous displays can show the actual feed quantity or the feed rate Calibration is maintained within the stroke frequency range 0 180 strokes min Calibration is ...

Page 15: ... 12 LCD indicator If a fault occurs error will appear along with an additional fault warning LED indicator Operating indicator green This indicator is lit as long as the gamma L is operating correctly Warning indicator yellow This warning light appears if the gamma L electronics detect a situation that could lead to a fault e g liquid levels low 1st stage Warning indicator red This warning light a...

Page 16: ... should be fixed in such a way as to prevent vibration Suction and discharge valve must be upright bleed valve in self bleed liquid ends Ensure free access for operation and maintenance Assembling dosing pump The base of the dosing pump must be mounted on a firm horizontal surface 6 2 Assembling tubing 6 2 1 Installation for non self bleeding pumps CAUTION Tubing must be free from stress and kinks...

Page 17: ...h tube 1 up to the stop in the valve 5 S Tighten union nut 2 SS Version Assembling tubing to stainless steel valves TAKE CARE Assemble only PE or PTFE tubing to stainless steel valves S Insert an additional support stainless steel into PE or PTFE tubing Installing suction tubing TAKE CARE Do not exceed maximum permissible priming pressure on the prime side see section 14 GUIDELINE Make suction tub...

Page 18: ...and discharge tubing a bypass tube should be connected This is attached to the bleed valve on the upper side of the liquid end red packing see fig 06 GUIDELINE The discharge valve is located on the front of the liquid end in the SEK type Installation of by pass tubing GUIDELINE When the suction side is primed at least equal pressure must exist in the bypass tubing The pump can operate when the byp...

Page 19: ...l with inductive power consumers e g solenoid valve motor they must be electrically isolated This will avoid damage caused by induction and voltage surges when switching off S Fit individual contacts for the gamma L and supply power via auxiliary contactor or relay If this is not possible then S Connect a varistor in parallel order number 710912 or an RC circuit 0 22 mF 220 W order number 710802 P...

Page 20: ... Plug configuration 2 4 5 1 3 Pause function The gamma L is not operating when The cable is connected and pins 1 and 4 are free The gamma L is operating when The cable is connected and pins 1 and 4 are connected There is no cable connected pin 1 is free Fig 09 Contact und Batch operating modes One or more discharge strokes are triggered when pin 2 and pin 4 are connected to one another for at leas...

Page 21: ...age when contacts open approx 5 V Input resistance 10 kW Controller voltage free contact load 0 5 mA at 5V or semiconductor switch residual voltage 0 7 V Fig 11 Plug configuration 3 1 2 Function 3 core cable Pin 1 Earth black Pin 2 Minimum prior warning blue Pin 3 Minimum limit switch brown Fig 12 Dosing monitor terminal Optional connection of dosing monitor gamma L configuration 1 4 2 3 Electrica...

Page 22: ...g pacing relay can be retrofitted see section 6 4 The gamma L is delivered ex works with default settings for a N C fault indicating relay and a N O pacing relay If an alternative switch function is required the gamma L can be reprogrammed at ProMinent Electrical interface For semiconductor switch For relay output Residual voltage 0 4 Volt at IC 1 mA Contact load Maximum voltage 100 mA 24 V 100 mA...

Page 23: ...with your right hand gripping the left and right hand edges of the relay cover and tilt the front end slightly to the left see fig 17 S Push the relay component through the relay opening holding the upper corner of the lower edge against the guide rail on the pump base until the contact of the relay component has reached the controller contact See fig 18 test can you still move the end of the circ...

Page 24: ...ancelled and you will return to a continuous display i 1x 2x 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 i P Incremental change Iof a value Press the i key 1x you can toggle between altering the digits of a value change individual digits standard or incremental alteration of a value change a figure Change adjustable values Press UP or DOWN arrow key The flashing digit or figure will start to increase or decre...

Page 25: ...ccessories see overview continuous displays 7 2 Change to settings mode If you hold down the P key for 2 seconds in any continuous display the gamma L will change to the settings mode If CODE 1 is set the code must be entered after pressing the P key The following menu options appear first in the settings mode see also overview Operating settings diagram MODE menu CODE menu optional SET menu CLEAR...

Page 26: ...pear in all operating modes Calibrate CALIB menu Pressure levels PRESS menu Auxiliary frequency AUX menu Flow FLOW menu available only if flow monitor is connected See also section 7 5 Further settings menus depend upon the selected operating mode 7 4 1 Settings for manual operating mode There are no other settings menus in the overall SET menu for the manual operating mode apart from those descri...

Page 27: ... g l a n a Set e v r u c Set Analog n o r e Set Analog Set Analog 0 4 o 1 i Analog mA Set 0 2 1 2 f Analog Freq Set 0 6 o 1 f Analog Freq Set 0 6 1 2 i Analog mA Set t e s Straight line The following symbol appears in the LCD display You can enter any stroke frequency ratio for the gamma L in proportion to the electrical signal You must enter two points P1 I1 F1 and P2 I2 F2 F1 is the stroke rate ...

Page 28: ... I1 Above I2 the gamma L will operate at F2 Between I1 and I2 the stroke rate between is F1 and F2 proportional to the signal current Above I2 the gamma L will continue to operate at F2 The smallest processable difference between I1 and I2 is 4 mA Error processing In the ER error menu option you can activate an error processing function for the curve mode An error message appears for signals below...

Page 29: ...ut pulses Examples Factor Pulse sequential Stroke number sequential Increase 1 1 1 2 1 2 25 1 25 9999 1 9999 1 50 1 1 5 1 2 1 25 1 1 25 1 1 1 2 Reduction 1 1 1 0 50 2 1 0 10 10 1 0 01 100 1 0 25 4 1 0 40 2 5 3 2 1 1 0 75 1 33 2 1 1 1 1 1 Explanation of increase At a factor of 1 For every 1 pulse 1 stroke is activated At a factor of 2 For every 1 pulse 2 strokes are activated At a factor of 25 For ...

Page 30: ...l SET menu for the batch operating mode P P P P Continuous display h c t a b Set n o Set Mem Batch 0 2 4 5 1 Set Mem Batch L t e s The batch operating mode is a variant of the contact operating mode see 7 4 3 You can pre select a stroke number no breaks whole numbers only as well as a feed quantity batch To switch between entries for stroke number and feed quantity press the i key 1x in the corres...

Page 31: ...least 200 strokes WARNING If using a hazardous feed chemical the following setting instructions ensure adequate safety precautions have been taken Calibration S Insert the suction tube into a measuring cylinder containing the feed chemical the discharge tubing must also be correctly installed operating pressure S Suck up the feed chemical press both arrow keys at the same time when the suction tub...

Page 32: ... end size the pump must be reprogrammed on factory premises The following rated pressures can be selected for these liquid end sizes rated pressure in bar e z i s d n e d i u q i L 1 l e v e l e r u s s e r P 2 l e v e l e r u s s e r P 3 l e v e l e r u s s e r P 4 l e v e l e r u s s e r P 5 0 6 1 2 0 6 1 1 0 6 1 4 7 0 1 6 1 8 0 0 1 5 0 0 1 0 0 0 1 4 7 0 1 3 1 7 0 8 0 7 0 4 7 No adjustments can ...

Page 33: ...option you can choose CODE 1 or CODE 2 both use the same number Select CODE 1 to prevent access to the settings mode in the overview Operating settings diagram fold out page In the next menu option enter the number you wish to use as the code Select CODE 2 to prevent access to the settings options for directly alterable values in the continuous displays in the overview Operating settings diagram f...

Page 34: ...ours see section 10 Removing water from liquid end When using with chemicals that should not come into contact with water S Turn the pump so that the discharge connector is pointing downwards S Allow water to run out of the liquid end S Rinse the suction connector from above with a suitable material Filling liquid end WARNING Protect yourself from contact with hazardous feed chemicals For liquid e...

Page 35: ... b S Turn the screw c in the coarse fine bleed vent approx 1 turn anticlockwise with a screwdriver c a 1 2 b Fig 23 For self bleed dosing pumps SEK type GUIDELINE On this liquid end the discharge connector is horizontal the bleed valve is at the top The bleed connector is identified on delivery with a red collar S Connect the suction and discharge tubing to the liquid end S Connect the bypass tubi...

Page 36: ...key functions and operating settings dia gram Look at the overview continuous displays This page shows you which displays are available in which operating mode and which values are directly alterable in the corresponding continuous displays 9 1 Manual operation Set stroke length Stroke length is continually adjustable within a range of 0 100 The recommended stroke length range which will practical...

Page 37: ...h size In batch operating mode The batch size can by changed from the batch size remaining litres display The gamma L returns to the original continuous display a few seconds after the batch size has been reset Priming The priming function is activated by pressing both arrow keys at the same time Cancel error Error messages are cancelled by pressing the P key briefly Settings mode P P P i STOP STA...

Page 38: ... Additionally for liquid ends with coarse fine bleed function and SEK type Check that the bypass tubing is connected firmly to the liquid end Check that the bleed valve is firmly fixed in place Examine the discharge and bypass tubing for kinks Check that the coarse fine bleed function is working correctly Fig 24 Vent hole 11 Repairs GUIDELINE Repair work that may be carried out by authorised perso...

Page 39: ...ll screw driver S Insert an Allen key or similar into the smaller hole of the pressure connector and push out the valve inserts S Remove the valve seats with a small screwdriver and allow the valve balls to drop out S Clean all parts S Drop the valve balls into the valve seats and push on the valve inserts S Press the valve seats into the pressure connector with their smaller hole in the direction...

Page 40: ...wdriver S Clean all parts S Put one of the washers 4 8 and one of the O rings 5 9 into the valve insert 6 and the valve cap 10 respectively S Place the valve balls 3 7 onto the washers 4 8 in the valve insert and the valve cap 10 respectively S Push the valve cap 10 onto the valve insert 6 until it engages S Push the valve insert 2 onto the valve insert 6 until it engages S Insert both valve inser...

Page 41: ... the housing 6 S Check the condition of the safety diaphragm 5 and replace if necessary S Push the safety diaphragm 5 only as far onto the drive axis until it lies flat on the pump housing 6 no further S Screw the new diaphragm 3 carefully up to the stop on the drive axis this must be exact to ensure correct metering S Screw the diaphragm 3 tight once more S Position the top plate 4 on the pump ho...

Page 42: ...crews 1 from of the diaphragm and unscrew completely from the drive spindle S Remove the top plate 4 from the housing 6 S Screw the new diaphragm 3 onto the drive spindle gently as far as it will go otherwise the gamma L will not meter correctly S Unscrew the diaphragm 3 again S Replace the top 4 plate onto the housing 6 S Check the condition of the safety diaphragm 5 and replace if necessary S Pu...

Page 43: ...position to prevent the safety diaphragm 5 from distorting S The top plate 4 must remain in position to prevent the safety diaphragm 5 from distorting S Position the liquid end 2 with the screws 1 on the diaphragm 3 and the top plate 4 the priming connector must point downwards once the pump is fully assembled S Screw on screws 1 lightly and tighten starting torque see above S For coarse fine blee...

Page 44: ...use Fluid level in the chemical storage tank has reached liquid level low stage 2 Remedy S Fill the chemical supply container Red LED display is lit Error and ANALG flash in the display Cause gamma L is in analogue operating mode a fault routine has been programmed in the ANALOGUE menu and the operating current has fallen below 3 8 mA Remedy S Remedy low operating current S Switch fault routine OF...

Page 45: ...oning the gamma L the housing and in particular the li quid end must be thoroughly cleaned to remove chemicals and dirt Always take suitable precautions when using hazardous chemicals Ensure that the equipment is de pressurised S Disconnect the gamma L from the power supply S Empty the liquid end by turning the gamma L upside down and allow the feed chemical to pour out S Rinse the liquid end with...

Page 46: ... x 2 1 2 2 8 0 6 8 5 5 gamma L with self degassing liquid end at 180 strokes minute and 100 stroke length d i u q i L e p y t d n e e t a r d e e f x a M m u m i x a m t a e r u s s e r p g n i t a r e p o e t a r d e e f x a M m u i d e m t a e r u s s e r p g n i t a r e p o r o t c e n n o C Ø r e t u o e z i s Ø r e n n i x n o i t c u S t f i l g n i m i r P t f i l s s i m d A g n i m i r p ...

Page 47: ... e S s l l a B E P P B P P P P P P P P P P M D P E n o t i V M P F c i m a r e C c i m a r e C E C P B C P C V P C V P C V P C V P M D P E n o t i V M P F c i m a r e C c i m a r e C E P N B P N s s a l g c i l y r c A s s a l g c i l y r c A C V P C V P M D P E n o t i V M P F c i m a r e C c i m a r e C T T T h t i w E F T P n o b r a c h t i w E F T P n o b r a c E F T P c i m a r e C T S S l e...

Page 48: ...ve humidity not condensing Moist and fluctuating air conditions FW 24 in accordance with DIN 50016 14 7 Enclosure rating and safety class Enclosure Rating Contact and moisture enclosure rating IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Safety Requirements Safety Class 1 Mains connection with earth lead 14 8 Compatibility The hydraulic parts of the gamma L are identical to those ...

Page 49: ...suction tubing Discharge valve With spring loaded non return valve for dosing into open or closed systems and for connecting discharge tubing Discharge lances For dosing into large pipes and to prevent blockage when dosing crystallising substances Back pressure valves For precision dosing when operating pressure is low or as a relief valve Accumulator without diaphragm For reducing pulsation e g w...

Page 50: ... 1 0 1 1 5 0 1 8 0 1 0 1 1 1 9 M M M M M 0 7 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 1 1 Ø PCE PCB material versions 15 13 8 80 102 E 101 160 F 147 96 36 K L M ProMinent Fig 32 Measurements in mm 0 7 M L a m m a g 0 7 M L a m m a g 0 7 M L a m m a g 0 7 M L a m m a g 0 7 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 1 0 6 1 0 0 0 1 1 0 6 1 ...

Page 51: ... 9 8 9 8 1 9 9 8 9 8 1 9 1 9 M M M M M 0 7 Ø 2 6 0 7 Ø 6 6 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 1 1 Ø NPE NPB material versions with bleed function 15 13 8 80 102 E 101 160 F 147 96 36 K L M ProMinent Fig 34 Measurements in mm L a m m a g L a m m a g L a m m a g L a m m a g L a m m a g 0 7 M 0 7 M 0 7 M 0 7 M 0 7 M 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a ...

Page 52: ...K K K 7 7 7 7 4 7 4 7 6 7 4 7 4 7 6 7 L L L L L 2 9 2 9 9 8 9 8 1 9 9 8 9 8 1 9 M M M M M 0 6 Ø 2 6 0 7 Ø 6 6 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø 0 9 Ø TTT material versions 15 80 102 E 101 160 F 147 96 36 K L M ProMinent Fig 36 Measurements in mm L a m m a g L a m m a g L a m m a g L a m m a g L a m m a g 0 7 M 0 7 M 0 7 M 0 7 M 0 7 M 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m a g 5 8 M L a m m ...

Page 53: ...0 0 1 5 0 0 1 5 0 0 1 5 0 0 1 3 1 4 0 8 0 7 0 3 1 4 0 8 0 7 0 3 1 4 0 8 0 7 0 3 1 4 0 8 0 7 0 3 1 4 0 8 0 7 0 0 2 2 0 0 2 2 0 0 2 2 0 0 2 2 0 0 2 2 0 5 0 6 1 5 0 6 1 5 0 6 1 5 0 6 1 5 0 6 1 3 1 7 0 8 0 0 1 3 1 7 0 8 0 0 1 3 1 7 0 8 0 0 1 3 1 7 0 8 0 0 1 3 1 7 0 8 0 0 1 0 2 4 0 0 2 4 0 0 2 4 0 0 2 4 0 0 2 4 0 2 3 2 0 2 3 2 0 2 3 2 0 2 3 2 0 2 3 2 0 E E E E E 0 4 3 3 1 3 2 3 1 3 2 3 0 1 F F F F F 2 ...

Page 54: ... 1605 PPE 1001647 1000 PPB 1001652 1601 PPB 1001653 1602 PPB 1001654 1005 1605 PPB 1001655 4 valve balls 404201 Connector kit Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 1 seal set EPDM 1001775 1 seal set FPM 1001773 Suction valve set PPE 792644 Suction valve set PPB 792646 Discharge valve set PPE 740350 Discharge valve set PPB 740351 Connector kit 6...

Page 55: ...PE 1001649 0220 0420 PPE 1001650 0708 1008 PPB 1001656 0413 0713 PPB 1001657 0220 0420 PPB 1001658 4 valve balls 404281 Connector kit Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 1 seal set EPDM 1001776 1 seal set FPM 1001774 Suction valve set PPE 1001437 Suction valve set PPB 1001436 Discharge valve set PPE 1001441 Discharge valve set PPB 1001440 Connector kit 8 5 PPE 8171...

Page 56: ...erations Spare parts kits for Type Material Order No 0232 PPE 1001651 0232 PPB 1001659 1 seal set EPDM 1001776 1 seal set FPM 1001774 4 valve balls 404281 Connector kit Suction valve set PPE 1001437 Suction valve set PPB 1001436 Diaphragm 0232 1000251 Discharge valve set PPE 1001441 Discharge valve set PPB 1001440 Connector kit 12 9 PPE 817151 Connector kit 12 9 PPB 817168 ...

Page 57: ...E NPE 1001716 1000 PCB NPB 1001721 1601 PCB NPB 1001722 1602 PCB NPB 1001723 1005 1605 PCB NPB 1001724 4 valve balls 404201 Connector kit Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 1 seal set EPDM 1001775 1 seal set FPM 1001773 Suction valve set PCE 792119 Suction valve set PCB 792026 Discharge valve set PCE 740349 Discharge valve set PCB 740348 Con...

Page 58: ...220 0420 PCE NPE 1001718 0708 1008 PCB NPB 1001725 0413 0713 PCB NPB 1001726 0220 0420 PCB NPB 1001727 4 valve balls 404281 Connector kit Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 1 seal set EPDM 1001776 1 seal set FPM 1001774 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Connector kit 8 5 PCE ...

Page 59: ...ions Spare parts kits for Type Material Order No 0232 PCE NPE 1001719 0232 PCB NPB 1001728 1 seal set EPDM 1001776 1 seal set FPM 1001774 4 valve balls 404281 Connector kit Suction valve set PCE 1001435 Suction valve set PCB 1001434 Diaphragm 0232 1000251 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Connector kit 12 9 PCE 817049 Connector kit 12 9 PCB 817051 ...

Page 60: ...ns Spare parts kits for Type Material Order No 0232 PCE NPE 1001719 0232 PCB NPB 1001728 1 seal set EPDM 1001776 1 seal set FPM 1001774 4 valve balls 404281 Connector kit Suction valve set PCE 1001435 Suction valve set PCB 1001434 Diaphragm 0232 1000251 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Connector kit 12 9 PCE 817049 Connector kit 12 9 PCB 817051 ...

Page 61: ...E NPE 1001716 1000 PCB NPB 1001721 1601 PCB NPB 1001722 1602 PCB NPB 1001723 1005 1605 PCB NPB 1001724 4 valve balls 404201 Connector kit Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 1 seal set EPDM 1001775 1 seal set FPM 1001773 Suction valve set PCE 792119 Suction valve set PCB 792026 Discharge valve set PCE 740349 Discharge valve set PCB 740348 Con...

Page 62: ...220 0420 PCE NPE 1001718 0708 1008 PCB NPB 1001725 0413 0713 PCB NPB 1001726 0220 0420 PCB NPB 1001727 4 valve balls 404281 Connector kit Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 1 seal set EPDM 1001776 1 seal set FPM 1001774 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Connector kit 8 5 PCE ...

Page 63: ...ions Spare parts kits for Type Material Order No 0232 PCE NPE 1001719 0232 PCB NPB 1001728 1 seal set EPDM 1001776 1 seal set FPM 1001774 4 valve balls 404281 Connector kit Suction valve set PCE 1001435 Suction valve set PCB 1001434 Diaphragm 0232 1000251 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Connector kit 12 9 PCE 817049 Connector kit 12 9 PCB 817051 ...

Page 64: ...ion valve set PCE 792119 Suction valve set PCB 792026 Discharge valve set PPE 1001067 Discharge valve set PPB 1001066 Discharge valve set PCE 1001065 Discharge valve set PCB 1001064 Connector kit 6 4 PPE 817160 Connector kit 6 4 PPB 817173 Connector kit 6 4 PCE 791161 Connector kit 6 4 PCB 817065 Connector kit 6 4 PPE 817160 Connector kit 8 5 PPE 817161 Connector kit 6 4 PPB 817173 Connector kit 8...

Page 65: ...n valve set PPB 1001436 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Discharge valve set PPE 1001071 Discharge valve set PPB 1001070 Discharge valve set PCE 1001069 Discharge valve set PCB 1001068 Connector kit 6 4 PPE 817160 Connector kit 6 4 PPB 817173 Connector kit 6 4 PCE 791161 Connector kit 6 4 PCB 817065 Connector kit 8 5 PPE 817161 Connector kit 12 9 PPE 817162 Connector kit...

Page 66: ...arts kits for Type Material Order No 1000 TTT 1001737 1601 TTT 1001738 1602 TTT 1001739 1005 1605 TTT 1001740 11 seals PTFE 483907 4 valve balls 404201 Connector kit Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Discharge valve set TTT 809406 Suction valve set TTT 809407 Connector kit 6 4 TTT 817201 Connector kit 8 5 TTT 817204 ...

Page 67: ... 1001741 0413 0713 TTT 1001742 0220 0420 TTT 1001754 12 seals PTFE 483975 4 valve balls 404281 Connector kit Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Discharge valve set TTT 809444 Suction valve set TTT 809445 Connector kit 8 5 TTT 817204 Connector kit 12 9 TTT 817202 Liquid end 0708 1008 0220 0420 TT Exploded diagrams of liquid ends ...

Page 68: ...alterations Spare parts kits for Type Material Order No 0232 TTT 1001755 12 seals PTFE 483975 4 valve balls 404281 Connector kit Diaphragm 0232 1000251 Discharge valve set TTT 809444 Suction valve set TTT 809445 Connector kit 12 9 TTT 817202 Liquid end 0232 TT Exploded diagrams of liquid ends ...

Page 69: ...s Spare parts kits for Type Material Order No 1000 SST 1001729 1601 SST 1001730 1602 SST 1001731 1005 1605 SST 1001732 12 seals PTFE 483907 4 valve balls 404201 Connector kit Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set 6 mm SST 809419 Discharge valve set 6 mm SST 809418 Connector kit 6 mm SS 104233 ...

Page 70: ...ial Order No 0708 1008 SST 1001733 0413 0713 SST 1001734 0220 0420 SST 1001735 12 seals PTFE 483975 4 valve balls 404281 Connector kit Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set 8 mm SST 809495 Suction valve set 12 mm SST 809447 Discharge valve set 8 mm SST 809494 Discharge valve set 12 mm SST 809446 Connector kit 8 mm SS 104237 Connector kit 12 mm SS 10...

Page 71: ...d in the spare parts kit Subject to technical alterations Spare parts kits for Type Material Order No 0232 SST 1001736 12 seals PTFE 483975 4 valve balls 404281 Connector kit Diaphragm 0232 1000251 Discharge valve set 12 mm SST 809446 Suction valve set 12 mm SST 809447 Connector kit 12 mm SS 104245 ...

Page 72: ... length Operating pressure Correction factor Feed rate l h Stroke rate GALa 1601 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate Feed rate settings diagrams 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min ...

Page 73: ...essure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate GALa 1005 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min 54 strokes min ...

Page 74: ...ting pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate GALa 0413 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min 54 strok...

Page 75: ...g pressure Correction factor Feed rate l h Stroke rate GALa 1605 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate Feed rate settings diagrams 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min 54 strokes min 7...

Page 76: ...rating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate GALa 0713 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min 54 str...

Page 77: ...perating pressure Correction factor Feed rate l h Stroke rate GALa 0232 at medium operating pressure Stroke length Operating pressure Correction factor Feed rate l h Stroke rate Feed rate settings diagrams 18 strokes min 36 strokes min 54 strokes min 72 strokes min 180 strokes min 162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 18 strokes min 36 strokes min 54 stroke...

Page 78: ...ProMinent Page 68 EC Declaration of Conformity ...

Page 79: ...ale Dynamic viscosity mPa s cP Density kg m Vapour pressure at operating temperature bar C System Suction side Pressure in suction container bar Nominal width suction line DN mm Suction lift min max m Suction pressure min max m Length suction line m Number of corner bends valves Pulsation dampener q with diaphragm ltr q without diaphragm ltr System discharge side Static system pressure min max bar...

Page 80: ...sit 3 Leakage 4 Poor no chemical feed q Connectors q Defective diaphragm q Liquid end q Other ProMinent gamma L operating conditions Location system description Pump accessories used Commissioned Date Running time approx operating hours Please enclose customer specification form and sketch of system Guarantee Form Please copy and send with the gamma L In the event of failure of the dosing gamma L ...

Page 81: ...opy and send with gamma L Safety Declaration We hereby declare that the device enclosed Type Serial number is free from hazardous chemicals biologicals radioactive substances The device was thoroughly cleaned prior to sending Date signed Company stamp ...

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