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REHATEAM s.r.l.—vicolo Negrelli 

5

31040 

Castagnole di Paese TV  

-

 www.rehateamprogeo.com

 

Service Manual JOKER JUNIOR 2.0    7

 

 

 

SERVICE MANUAL 

DIRECTIONALITY

 

A very important aspect of any wheelchair is its directionality. 

To check if the wheelchair goes straight, sit on it, push it and let it go until it stops. 

If something is wrong, the slower the wheelchairs moves forward (momentum close to nothing), the more likely it turns right or left. There-
fore, if no or irrelevant turn occurs, the wheelchair is properly adjusted. 

Cause

 

Reason 

 

Solution

 

SURFACE 

The surface where the test is being performed is not even 
and flat 

Test the chair on even and flat surface 

REAR WHEELS 

 

The rear wheel are not equally inflated 

Inflate both tyres at the same pressure 

The tyres of the two rear wheel are different or differently 
worn out 

Change the tyres 

The rear wheels are not adjusted at the same height 

Adjust the rear wheel height 

The camber of right and left wheels are different or differ-
ently adjusted 

Adjust the camber. 

  

The wheel, when turning, touches the side guard or the 
brakes 

Fix or replace the side guard. Add spacer on the 
receiver. Adjust the brake. 

The wheels doe not turn smoothly 

Clean or change the bearings 

FRONT WHEELS  The casters are not adjusted at the same height 

Adjust the front wheels at the same height 

The tyres of the two front wheels are different or differently 
worn out 

Change the wheels 

The fixing bolts of the fork/fork support/clamp are loosened 

Check and tighten all fixing bolts 

The caster does not turn smoothly 

Clean the bearings. 

Either or both forks are not adjusted so as their axis is per-
pendicular to the ground. 

Adjust the fork axis inclination. 

  

FOOTPLATE 

The  footplate tubes are adjusted at different height.  

Adjust the tubes at the same height 

If the wheelchairs does not go straight, in most cases the reason 
is the fork angle adjustment. 

However, before working on the fork angle adjustment, check all 
the points above mentioned. 

First, make the test along a flat even surface to check the direc-
tionality. 

The  correct  adjustment  has  both  forks  perpendicular  to  the 

ground, that is, their axis at 90°.

 

If the wheelchair 

TURN RIGHT,

 the cause is one or more of 

the following: 
The 

RIGHT

 fork is tilted 

inwardly 

and/or 

backward 

 

The 

LEFT

 fork is tilted 

outwardly

 and/or f

rontward  

3

 If the wheelchair 

TURN LEFTT,

 the cause is one or more of 

the following: 
The 

LEFT

 fork is tilted 

inwardly 

and/or 

backward 

 

The 

RIGHT

 fork is tilted 

outwardly

 and/or f

rontward  

90°               90°        

90°              90°        

1

 

 

 

2

 

 

 

 

3

 

Follows next page 

Summary of Contents for JOKER JUNIOR 2.0

Page 1: ...EHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual JOKER JUNIOR 2 0 1 S E R V I C E M A N U A L JOKER JUNIOR 2 0 Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Page 2: ...ians for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification...

Page 3: ...04 FRONT HEIGHT Caster on fork 05 FRONT HEIGHT Sliding system 06 FORK ANGLE 07 DIRECTIONALITY 09 REAR HEIGHT 10 SETTING point of balance 11 CAMBER AND CONVERGENCY 13 BRAKE 14 BRAKE SPACING 15 REMOVAB...

Page 4: ...and fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention t...

Page 5: ...Make sure that the all around rotation of the fork the caster does not touch the frame The point of contact caster frame determines the minimum front height you can reach using the same caster If you...

Page 6: ...the fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the fork by 360 during the full turn the wheel has to touch the surfac...

Page 7: ...e not turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different...

Page 8: ...the axle tilts by 1 right or left according to how to cast them in the hollows see images Note you can cast the inserts only as indicated in these images Once you have casted the inserts C0 or C2 it...

Page 9: ...ft side are at the same height take measure from two fix points for instance the straight line from the upper side 1 of the clamp A to the line 2 of the holes of post s plate that fixes the frame or t...

Page 10: ...rd to unscrew because the second one still tightened with the nut can create a pressure on the first If you wish to make the setting 12 5 mm MORE ACTIVE starting from the position as shown in the pict...

Page 11: ...ve to adjust the convergence Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thus...

Page 12: ...rmation see also adjustment sheet quick release axle It may be a little harder to position and fix the other side due to the pressure given by the seat canvas but you have to respect the same distance...

Page 13: ...justment To move the support B loosen the grab screw bolt G that you find on the inner side of the support Then loosen the bolt E that you find on the outer side of the support This bolt screws into t...

Page 14: ...in a vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed th...

Page 15: ...one position WARNING do not fix the support B without the spacers G the system will results less stable After every adjustment of the rear wheel you have to adjust the position of the side guard You h...

Page 16: ...ow instruction from 3 to 7 9 To drill the third hole remove the side guard mark the point where to drill and follow instruction from 5 to 7 Advice for drilling While drilling a hole such hole may resu...

Page 17: ...e or with fine sand paper Assemble the side guard WARNING do not tighten the bolt C and V excessively it may damage the threaded hole until making it unusable HORIZONTAL ADJUSTMENT Follow the instruct...

Page 18: ...u can fix the pad I of the armrest in three different positions with respect to the tube of the blade Such tube has in fact three pairs of holes Just remove the two bolts H move the pad to either one...

Page 19: ...rom the frame To do so remove the four bolts B of both supports A and detach the fixing plate C Now remove the footplate unit In this case we start with the footplate with the supports facing downward...

Page 20: ...r bolts B Pay particular attention when fitting the bolts in order to prevent damaging the threaded holes of the support A Now you can adjust the footplate distance following the instruction HEIGHT AD...

Page 21: ...ost position of the plate is given when you fix it through its holes 1 and 4 and those of the arm G 2 and 5 Do not position the plate more forward than the provided foremost position the plate will no...

Page 22: ...s nearly fixed G G N After each adjustment check that There is no interference between footplate and casters 1 2 3 1 2 3 1 2 3 A 2 Positioning the plate on the supports You can assemble the plate on a...

Page 23: ...integrates the armrest support Insert one bolt and screw it until its head comes off the opposite side a little bit If the point of the bolt is not aligned with the exit hole do not force screwing but...

Page 24: ...estothedesiredheight If the minimum height you can reach is not enough it is necessary to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube...

Page 25: ...m If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or unscrew the bolt B Open the backrest and chec...

Page 26: ...mallet gently hit a little harder if necessary the hub or spokes of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the bolt B the grab screw X on is not inv...

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