Profroid GCV B2H ZF15 Operating Instructions Manual Download

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NOTICE D’INSTRUCTIONS GENERALE POUR

COFFRETS ET ARMOIRES ELECTRIQUES

V3.0

Page 27 / 51

It is essential to read these instructions upon receipt of the equipment and before working on it.
Our technical department stays at your disposal for any further information

Summary of Contents for GCV B2H ZF15

Page 1: ...SING UNIT GCV HERMETIC SCROLL COMPRESSORS Groupe de Fluide DESP 2 PED fluid group 2 Il est imp ratif de prendre connaissance de ces instructions d s r ception de l appareil et avant toute intervention...

Page 2: ...as de modification s ou de r paration s de ses appareils sans son accord pr alable Les appareils sont exclusivement destin s des professionnels pour un usage en r frig ration et pour leurs limites d u...

Page 3: ...frigorig ne S assurer que les flexibles ne sont pas en contact avec des parties m talliques Les produits ajout s pour l isolation thermique et ou acoustique doivent tre neutres vis vis des mat riaux...

Page 4: ...le m me mod le et la m me marque que la soupape de s curit d origine S il y a changement de mod le et ou de marque alors le personnel en charge de ce remplacement devra r aliser une note de calcul su...

Page 5: ...KVR KVD viter tout contact entre la peau et le joint torique Pour les composants DANFOSS ETS KVS SGN SGP Eviter tout contact entre la peau et le papier Eviter de respirer la poussi re issue du papier...

Page 6: ...fessionals for refrigeration purposes and for their limits of use The identification of device and his range of use are written on the name plate The name plate is stuck on device Name plates are loca...

Page 7: ...legal standards in force in the country of installation including grounding Before turning on a device make sure that the electric connections have been correctlymade the clamping screws of the variou...

Page 8: ...nder the equipment It is important to ensure that the hinge mechanisms of moving parts are operational before all manipulations drain pan door fans mounted on hinges In general when opening any moving...

Page 9: ...KVR KVD avoid any contact between the skin and the O ring Concerning the DANFOSS components ETS KVS SGN SGP Avoid any contact between the skin and the paper Avoid to breathe dust that might come from...

Page 10: ...es installations o un contr le pr cis des temp ratures est requis APPLICATIONS Moyenne temp rature 0 C 15 C Basse temp rature 25 C 40 C Fluides R404A R507A R134A R407F R407A R448A R449A 2 INSTALLATION...

Page 11: ...presseur Les moteurs des compresseurs sont quip s d un dispositif anti court cycles permettant au maximum 6 d marrages par heure r alis dans le coffret de commande Attention le d s quilibre maximum en...

Page 12: ...ice sp cifique livr e avec le sch ma lectrique Cas particulier des groupes avec compresseur Digital la r gulation BP est r alis e par un r gulateur d di 3 OPERATIONS DE MISE EN ROUTE CONTROLES ET OPER...

Page 13: ...tre sup rieurs aux recommandations des constructeurs Huile Selon la nature du fluide il est n cessaire de suivre les recommandations des constructeurs de compresseurs Il est interdit d adjoindre l hui...

Page 14: ...rotation On s assure que les ventilateurs tournent dans le sens convenable c est dire en aspirant sur la batterie Enclenchement des ventilateurs Le D clenchement Enclenchement se fera partir du premie...

Page 15: ...liquide Filtre d aspiration colmat V rifier le filtre d aspiration Trop de surchauffe du gaz d aspiration R gler les d tendeurs thermostatiques Blocage du d tendeur thermostatique en position ferm e...

Page 16: ...s Serrer les boulons Bruit m canique interne Ne pas red marrer le compresseur Liquide dans conduite d aspiration Examiner et ajuster les d tendeurs thermostatiques Voir si les lectrovannes liquides ne...

Page 17: ...448A R449A INSTALLATION HANDLING Handling could be made by forklift or crane By forklift Make sure of compatibility with dimensions and weight of unit Unit must be taken under the frame perpendicularl...

Page 18: ...aximum imbalance between phases is 2 in voltage and 10 in current per motor Protectionofelectricalmotors Electronic module protection ZF24 to ZF48 models have an electronic winding motor temperature p...

Page 19: ...for same reasons if there are any breaks in the piping Ensure that the flexible connections are not in contact with metal parts Vibrations from the compressor can cause wear in these until they ruptu...

Page 20: ...or the compressor manufacturers RefrigerantFluidCharge It is possible to charge in liquid phase when the installation is under vacuum through the charging valve provided on the liquid receiver dependi...

Page 21: ...condensing unit which causes damage to the compressors MAINTENANCE Instructions or recommendations appearing in the various technical advice notes and manufacturer s service manuals should be followe...

Page 22: ...ic expansion valve blocked when in closed position De ice thermostatic expansion valve using warm rags If no improvement change the thermostatic expansion valve Problem with solenoid valve in the liqu...

Page 23: ...ves Check that the liquid solenoid valves do not remain open when machine stops Bulb is loose or incorrectly positioned Check bulb position Emulsion in oil crankcase Incorrect lubrication See paragrap...

Page 24: ...7 32 1 59 GCV B3H ZF18 3MS 2V R404A SEPR 51 552 1 79 12 31 10 56 0 70 11 26 1 10 13 63 8 96 0 70 9 66 1 42 GCV B3H ZF18 3MS 2V SI R404A SEPR 51 552 1 79 12 31 10 56 0 70 11 26 1 10 13 63 8 96 0 70 9...

Page 25: ...5 GCV B3H ZF18 3MS 2V R404A SEPR 15 26 7 49 0 70 8 19 1 87 16 69 6 61 0 70 7 31 2 29 0 25 GCV B3H ZF18 3MS 2V SI R404A SEPR 15 26 7 49 0 70 8 19 1 87 16 69 6 61 0 70 7 31 2 29 0 25 GCV B2H ZF34 3MS 2V...

Page 26: ...04 1 05 12 40 8 74 0 70 9 44 1 32 GCV B4H ZF15 4MS 3V H N P SEPR 49 404 1 97 13 04 10 54 1 05 11 59 1 13 14 01 8 81 1 05 9 86 1 43 GCV B4H ZF15 4MS 3V SI H N P SEPR 49 404 1 97 13 04 10 54 1 05 11 59...

Page 27: ...54 1 80 14 54 5 31 0 70 6 01 2 43 0 25 GCV B4H ZF15 4MS 3V SI H N P SEPR 15 33 6 75 1 05 7 80 1 97 16 59 5 09 1 05 6 14 2 71 0 25 GCV B2H ZF34 3MS 2V H N P SEPR 15 33 6 75 1 05 7 80 1 97 16 59 5 09 1...

Page 28: ...2V SI H N P SEPR 50338 1 80 12 18 10 20 0 70 10 90 1 12 13 23 8 67 0 70 9 37 1 41 GCV B4H ZF15 4MS 3V H N P SEPR 55987 1 70 12 76 11 17 1 05 12 22 1 04 13 76 9 34 1 05 10 39 1 32 GCV B4H ZF15 4MS 3V S...

Page 29: ...ZF34 3MS 2V SI H N P SEPR 14 58 7 09 0 70 7 79 1 87 15 74 6 06 0 70 6 76 2 33 0 25 GCV B4H ZF15 4MS 3V H N P SEPR 15 06 7 51 1 05 8 56 1 76 16 21 6 34 1 05 7 39 2 19 0 25 GCV B4H ZF15 4MS 3V SI H N P...

Page 30: ...4H ZB29 4MS 3V R404A SEPR 46410 3 84 28 92 11 56 1 05 12 61 2 30 31 83 9 81 1 05 10 86 2 94 GCV R4H ZB29 4MS 3V SI R404A SEPR 46410 3 84 28 92 11 56 1 05 12 61 2 30 31 83 9 81 1 05 10 86 2 94 GCV R4H...

Page 31: ...SEPR 35 78 7 75 1 05 8 80 4 07 39 59 6 09 1 05 7 14 5 55 0 25 GCV R4H ZB29 4MS 3V SI R404A SEPR 35 78 7 75 1 05 8 80 4 07 39 59 6 09 1 05 7 14 5 55 0 25 GCV R4H ZBD29 4MS 3V R404A SEPR 35 78 7 75 1 0...

Page 32: ...V H N P SEPR 46 521 3 34 25 22 12 03 0 96 12 99 1 95 27 85 10 24 0 96 11 20 2 49 GCV R3H ZB38 3MS 2V SI H N P SEPR 46 521 3 34 25 22 12 03 0 96 12 99 1 95 27 85 10 24 0 96 11 20 2 49 GCV R3H ZB45 3MS...

Page 33: ...B38 3MS 2V H N P SEPR 31 09 7 91 0 96 8 87 3 51 33 71 5 87 0 96 6 83 4 94 0 25 GCV R3H ZB38 3MS 2V SI H N P SEPR 31 09 7 91 0 96 8 87 3 51 33 71 5 87 0 96 6 83 4 94 0 25 GCV R3H ZB45 3MS 2V H N P SEPR...

Page 34: ...EPR 44579 3 73 27 07 10 63 1 05 11 68 2 32 29 23 8 91 1 05 9 96 2 93 GCV R4H ZBD29 4MS 3V H N P SEPR 44359 3 79 27 35 10 57 1 05 11 62 2 35 29 57 8 92 1 05 9 97 2 97 GCV R4H ZBD29 4MS 3V SI H N P SEPR...

Page 35: ...3V H N P SEPR 32 57 7 02 1 05 8 07 4 04 35 39 5 62 1 05 6 67 5 31 0 25 GCV R4H ZBD29 4MS 3V SI H N P SEPR 32 57 7 02 1 05 8 07 4 04 35 39 5 62 1 05 6 67 5 31 0 25 GCV R3H ZB45 3MS 2V H N P SEPR 36 12...

Page 36: ...LE POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 1 51 Manufactured in France by PROFROID CARRIER S C S 178 rue du Fauge ZI Les Paluds B P 1152 13782 Aubagne Cedex France International Tel 33 4 42 18...

Page 37: ...e service technique reste votre enti re disposition au 33 04 42 18 05 00 pour toutes pr cisions suppl mentaires N NO OT TI IC CE E D D I IN NS ST TR RU UC CT TI IO ON NS S G GE EN NE ER RA AL LE E P P...

Page 38: ...FONCTIONNEMENT 15 A COMPRESSEURS 15 CHAINE DE S CURIT 15 PROTECTIONS 15 TEMPORISATIONS ANTI COURT CYCLE 16 PRINCIPE DE REGULATION 17 B CONDENSEURS 18 PRINCIPE DE R GULATION 18 MOTEURS COMMUTATION DE...

Page 39: ...vironnement r sidentiel EN 61000 6 2 norme g n rique d immunit pour l environnement industriel EN 61000 6 3 norme g n rique d mission pour l environnement r sidentiel EN 61000 6 4 norme g n rique d mi...

Page 40: ...Installez les coffrets armoires dans un lieu suffisamment ventil conform ment aux normes et r glementations du fait des ventuels d gagements de chaleur qui pourraient se produire en fonctionnement Pro...

Page 41: ...ux respects des pr conisations de cette notice Toute modification coffret armoire r alis e par l installateur l exploitant ou ses sous traitants doit l tre dans le respect des R gles de mise en uvre D...

Page 42: ...ison ne correspond pas votre commande contacterPROFROID Les armoires s par es sont g n ralement livr es fix es par vis sur leur palette Ces vis sont positionn es en partie int rieure du socle Prendre...

Page 43: ...e 15 entre les lingues La manutention au sol pourra tre r alis e l aide de chariot de manutention Dans tous les cas ces manipulations devront tre r alis es par du personnel d ment qualifi et habilit L...

Page 44: ...ssi res eau Si l appareil est install dans une zone reconnue sismique alors l installateur doit prendre les dispositions n cessaires Le lieu d emplacement de l installation doit tre suffisamment solid...

Page 45: ...ion naturelle ou forc e sin cessaires les accessoires sch mas et notices divers si n cessaires S SC CH H M MA A L LE EC CT TR RI IQ QU UE E Le coffret armoire lectrique est d crit en d tail par le sch...

Page 46: ...e certains capteurs et sondes de m trologie La r gle d or de la CEM consistera assurer l quipotentialit des masses en basses fr quences 50Hz mais galement et surtout en hautes fr quences de plusieurs...

Page 47: ...es devront tre de typeblind Le blindage des c bles devra dans la mesure du possible tre reli la reprise de blindage par un syst me efficace id alement par une connection 360 sur la p riph rie de la tr...

Page 48: ...mise en place du ou des presse toupe s adapt s Attention la position du Neutre g n ralement sur la gauche de l interrupteur g n ral fil bleu En page OP10 du sch ma lectrique se trouvent les informatio...

Page 49: ...oin apport la reprise de blindage sur une masse Id alement la reprise de blindage doit se faire 360 autour du c ble Les c bles des capteurs v hiculant la plupart du temps des signaux TBT 0 10V ou 4 20...

Page 50: ...NOTICE D INSTRUCTIONS GENERALE POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 14 51...

Page 51: ...uvent tre simul s comme les pressostats par exemple 11 AUTOMATISMES SE REF RER AU SCH MA LECTRIQUE ET LA NOTICE D UTILISATION FOURNIS Les s curit s quipant l installation pressostat HP BP syst me de c...

Page 52: ...t l commande M A o Kriwan module de s curit thermique compresseur o Micro pressostats o Pressostats de s curit o Pressostats de r gulation o Thermostat de refoulement externe o Contact auxilliaire de...

Page 53: ...he du compresseur c est dire que la tempo compte partir du moment o le compresseur d marre Si celui ci s arr te apr s le temps de pr s lection de la tempo en g n ral 6 mn il est capable de red marrer...

Page 54: ...y a pas de variateur les tages compresseurs sont enclench s les uns apr s les autres en fonction de la demande frigorifique Si un compresseur est pilot en variation de vitesse il sera en g n ral encle...

Page 55: ...e pilot en variation de vitesse par un signal externe 0 10V Les moteurs ne peuvent avoir qu un seul sens de rotation qui est fix par construction De ce fait quel que soit le sens des phases du r seau...

Page 56: ...la migration du fluide frigorig ne et ainsi les coups deliquide Ce verrouillage de la VEM liquide en cas de panne compresseur est pr sent m me si la VEM n est pas fournie et doit tre mis en uvre Une...

Page 57: ...el dans le cas d installation avec variateur de fr quence il faudra parfois pr voir l adjonction ou la suppression selon la configuration d un filtre r seau de type RFI Ne pas utiliser les quipements...

Page 58: ...ques r gulateurs automates en sens et valeur V rification des sens de rotation des moteurs par impulsion courte sur leur syst me de puissance V rification de l activation effective des divers actionne...

Page 59: ...ns le sch ma Si tempo multi mode r glage du mode conform ment aux indications du sch ma lectrique R glage du temps conform ment au sch ma lectrique Attention dans les installations Profroid l applicat...

Page 60: ...eur En cas de modification sur le r seau lectrique en amont reprendre toute la proc dure de d termination de sens de rotation F FO O N N C C T T I I O O N N N N E E M M E E N N T T A A U U T T O O M M...

Page 61: ...rature interne est trop importante il faut alerter analyser les causes possibles et intervenir pour corriger le probl me avant toute aggravation Les filtres de ventilation des coffrets et armoires se...

Page 62: ...les bonnes pratiques de la profession l exploitant et l installateur Assurer le relev des v rifications p riodiques et analyser les donn es En cas d anomalies ou d incoh rences d terminer la cause et...

Page 63: ...be delivered to the final user in the aim to complete the technical files during the whole life of the installation INSTRUCTIONS MANUAL FOR ELECTRICAL PANELS MOUNTING COMMISSIONING USING MAINTAINING...

Page 64: ...E POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 27 51 It is essential to read these instructions upon receipt of the equipment and before working on it Our technical department stays at your disposa...

Page 65: ...RATING PRINCIPLE 41 A COMPRESSORS 41 SECURITY CHAIN 41 PROTECTIONS 41 SHORT CYCLE TIMER 42 42 CONTROLS PRINCIPLE 43 B CONDENSERS 44 CONTROLS PRINCIPLE 44 ELECTRONIC COMMUTATION MOTORS EC MOTORS BRUSHL...

Page 66: ...industrial environnement EN 61000 6 3 generic norme about emissivity on residential environnement EN 61000 6 4 generic norme about emissivity on industrial environnement Commissioning of the equipment...

Page 67: ...ct that they will generate heat in operating configuration Profroid disclaims all liability in case of modification s or repair action s done in case of modifications or repair of these equipments wit...

Page 68: ...n on the control panels done by the operator the installer or their sub contractors must be done in the respect of Operating rules Standards Safety rules This document recommendations The push button...

Page 69: ...d to an equipment are generally delivered fixed with screws on their palett Those screws are located at the bottom inside the foot of the enclosure Be careful not to damage the control panel and the c...

Page 70: ...lings with an angle maximum of 15 degrees is necessary In all cases those handling must be done by qualified and authorizedpeople Those people must be equipped with individual protection equipment glo...

Page 71: ...pment is stored before its installation take care to its protection against dust and water If the machine is installed in a seismic area the installer must take the appropriate required actions The ar...

Page 72: ...ystems natural or forced accessories electrical diagram et technical documents ifnecessary E EL LE EC CT TR RI IC CA A L L D DI IA AG GR RA AM M The control panel is described in details in the electr...

Page 73: ...ves such assensors The EMC golden rule is to maintain the equipotentiallity of all grounds at the low frequencies 50Hz but also and mainly at the high frequencies from many kHz to severalMHz Each encl...

Page 74: ...ave to beshielded The shield will have if possible to be connected to the shield connection features efficiently ideally with a connection at 360 on the peripheral face of the shield by a shield neckl...

Page 75: ...neutral position is normally located on the left of the main switch blue wire On page OP10 of the electrical diagram information such as Voltage level Short circuit current neutral mode is available T...

Page 76: ...pecially concerning the shield to earth connection Normally the best way to do this is with a contact all around the shield at360 Sensor cables drive most of time very low level signals 0 10V ou 4 20m...

Page 77: ...NOTICE D INSTRUCTIONS GENERALE POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 40 51...

Page 78: ...work correctly by manual activation when possible 25 AUTOMATION REFER TO THE ELECTRICAL DIAGRAM AND TO THE SPECIFIC MANUAL SUPPLIED Securities of the installation HP LP pressure switches motor rotatio...

Page 79: ...Kriwan compressor thermal security module o Micro pressure switches o Security pressure switches o Regulation pressure switches o Discharge thermal switch o Auxilliary contact on compressor protection...

Page 80: ...rs starts If the compressor stops after timer setup time around 6 mn the compressor can start again immediately If the compressor stops before the end of the timer it stays stopped until the timer pre...

Page 81: ...nverter is present compressors steps are enabled one after the other according to the refrigeration load If one compressor is driven by a frequency converter it will be generally started at first for...

Page 82: ...ows to drive the motor speed with a 0 10V externalsignal Those motors can have only one rotation direction fixed by construction So whatever phases rotation order of the main supply the motor will alw...

Page 83: ...pressors and so liquid slugging This liquid valve security is present on control panels even if the valve is not supplied and must be implemented An information is available on the control panel termi...

Page 84: ...ipments are correctlytightened In resident area when the installation has frequency converters the installer will haveto look at the necessity to have or not a RFI net filter Do not use equipments or...

Page 85: ...uts of electronic equipments regulators and plc direction and value Check motors rotation direction by short impulse on powerequipment Check the real activation of electric valves Fine tune the settin...

Page 86: ...PWS defined by compressors manufacturers at 0 5s However timers with a value depending on the installation features are not indicated in the electrical diagrams If the timer is a multi mode model the...

Page 87: ...ications of the wiring upstream of the control panel all the rotation directions must be checked again A A U U T T O O M M A A T T I I C C M M A A N N U U A A L L O O P P E E R R A A T TI I O O N N Wh...

Page 88: ...uses Then action must be done to solve the problem before it becomes more serious Ventilation filters must be cleaned periodically The installation must be controlled during operation frequently by qu...

Page 89: ...51 Periodic audits must be written down on documents and analysis must be done of those documents to identify causes and solve problems Monthly check differential circuit breakers function with the sp...

Page 90: ...LE POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 52 51 Manufactured in France by PROFROID CARRIER S C S 178 rue du Fauge ZI Les Paluds B P 1152 13782 Aubagne Cedex France International Tel 33 4 42 1...

Page 91: ...NOTICE D INSTRUCTIONS GENERALE POUR COFFRETS ET ARMOIRES ELECTRIQUES V3 0 Page 53 51...

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