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PROFIHOPPER 4WDi, Operating And Maintenance Manual, Page: 72 / 88

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PROFIHOPPER 4WDi Operating And Maintenance Manual Download Page 72

 

 

Maintenance 

 

 

72 

 

Profihopper PH4WDi  BAF0012.0  02.13

10.6 

Lubrication points 

 

The following locations should be lubricated regularly or every time the 
machine is thoroughly cleaned, in order to keep your Amazone Profihop-
per working in top condition. 

 

10.6.1  Running gear 

Main drive shaft

 

 

•

 

Main drive shaft bearings (Fig. 10.6.1-1) 

 

 

Controls

 

 

• 

Control lever linkages (Fig. 10.6.1-2) 

 

• 

Links of the foot throttle

 

 

 

 

 

 

Summary of Contents for 4WDi

Page 1: ...PER Model iDrive 4WDi The universal mower and scarifier MG4245 BAF0012 0 02 13 Printed in France Read and observe this operat ing manual before putting the equipment into operation for the first time...

Page 2: ...The person concerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure good success one should go...

Page 3: ...E mail Forbach France 33 0 3 87 84 65 70 33 0 3 87 84 65 71 forbach amazone fr Spare part orders AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 DE 49202 Phone Fax E mail Hasbergen 49 5405 501 290 49...

Page 4: ...e machine into operation Only after careful reading will you be able to benefit from the full scope of your newly pur chased machine Please ensure that all the machine operators have read this operati...

Page 5: ...other labels 22 2 14 Dangers if the safety information is not observed 24 2 15 Safety conscious working 24 2 16 Safety information for users 25 2 16 1 General safety and accident prevention informatio...

Page 6: ...ing System self cleaning cooling system 63 10 Maintenance 64 10 1 Cleaning 64 10 2 Rotor condition 64 10 3 Engine maintenance 64 10 3 1 Oil level oil change 65 10 3 2 Engine oil filter 65 10 3 3 Air f...

Page 7: ...ied in the operating manual are always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered instruc t...

Page 8: ...state To replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the machine is oblig...

Page 9: ...hese shall be available to the operator at the latest on the completion of the contract Guarantee and liability claims for damage to people or goods will be excluded if they can be traced back to one...

Page 10: ...in immediate death or serious physical injury WARNING Indicates a medium risk which could result in death or extremely serious physical injury if not avoided If the instructions are not followed then...

Page 11: ...ipment regularly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protection equipment must be properly attached and fully functional Check all the safet...

Page 12: ...2 Instructed persons are those who have been instructed in their as signed tasks and in the possible risks in the case of improper be haviour have been trained if necessary and have been informed abou...

Page 13: ...carry ing out replacement work Check all the screw connections for a firm seat On completing mainte nance work check the function of safety and protection equipment 2 10 Constructive changes You may m...

Page 14: ...leaning and disposal Handle and dispose of any materials used carefully in particular When carrying out work on lubrication systems and equipment and When cleaning using solvents 2 12 User workstation...

Page 15: ...cription of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example danger of cutting 2 The consequence of non observance of the danger pr...

Page 16: ...rom hands or arms Never open or remove protective equipment from chains or belt drives while the tractor engine is running and the PTO shaft is connected hydraulic drive is en gaged or the ground whee...

Page 17: ...open or remove guard devices from moving machine parts while the tractor engine is running with the PTO shaft connected hydraulic drive en gaged MD 084 Risk of contusions over the whole body from mac...

Page 18: ...ed by hydraulic fluid contact a doctor immediately MD 100 This symbol indicates lashing points for fastening slinging gear when loading the machine MD 101 This pictogram shows application points for l...

Page 19: ...e machine could tip over and the driver could be trapped or run over by the machine This hazard can cause extremely serious injuries anywhere on the body or even death MD 114 This symbol indicates a l...

Page 20: ...sult in the unrestrained driver being thrown from the seat while braking MD 148 The noise level LWA is 105 dB MD 182 Risk of burns from hot surfaces This can cause severe burns Do not work on the mach...

Page 21: ...in machine parts getting lost during transport and posing significant haz ards for road traffic Danger of fatal injury in public road traffic Prior to transporting the machine on a trailer or on an o...

Page 22: ...afety instructions 22 Profihopper PH4WDi BAF0012 0 02 13 2 13 1 Positioning of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on th...

Page 23: ...General safety instructions Profihopper PH4WDi BAF0012 0 02 13 23...

Page 24: ...through non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to enviro...

Page 25: ...ne Before starting work ensure that you understand all the equipment and actuation elements of the machine and their function There is no time for this when the machine is already in operation Do not...

Page 26: ...n you release the appropriate control This does not apply to equipment movements that are continuous or are automatically locked or necessarily require an open centre or pressure position to oper ate...

Page 27: ...priate cover over the positive battery terminal Contact with earth may cause an explosion Risk of explosion avoid the production of sparks or the presence of naked flames in the vicinity of the batter...

Page 28: ...mpo nents each time before you move off Tyre pressure and tread condition Seat switch operation Oil and hydraulic lines for leaks and or porosity Blade and blade mounts for loose screws and severe wea...

Page 29: ...ry Directive 2006 42 EC and the relevant amendments 3 3 Details required for enquiries Please always specify the machine number when ordering special op tional equipment and spare parts or when making...

Page 30: ...AMAZONE mower unit length 2 785 m width 1 482 m height 1 994 m Weight with AMAZONE mower unit 1 100 kg empty weight 1 600 kg permissible total weight 3 5 1 Noise production data The emission value noi...

Page 31: ...s not responsible for any damage arising from improper use The user as sumes full responsibility for any subsequent legal action Appropriate and proper use also entails following all instructions and...

Page 32: ...cription of the machine 32 Profihopper PH4WDi BAF0012 0 02 13 3 7 Safe distance It is forbidden to stand in the working area of the machine The working area means a radius of 5 metres around the worki...

Page 33: ...e same angle of inclination 16 7 30 must be used 2 You must exercise particular care and drive slowly when manoeu vring up onto a trailer or HGV CAUTION The machine must always be loaded or driven in...

Page 34: ...The machine must not be covered with a tarpaulin until the motor has completely cooled 5 Fire hazard After concluding mowing tasks the hopper must always be completely emptied Fermenting mowed materi...

Page 35: ...rt or if parts are missing Replacements will only be made if claims are submitted promptly to the haulage company Please check that all the parts listed on the despatch note have been delivered Any da...

Page 36: ...ng chapter 7 Turn indicators 8 Working hour meter 9 Coolant temperature light Green coolant temperature normal Red flashing engine overheating 10 Coolant overheating light If this light comes on the m...

Page 37: ...ing position light on A safety switch stops the engine if the hopper is raised acciden tally while working It must then be returned to its working posi tion the engine restarted and the cutting heigh...

Page 38: ...nder seat The fuses are located in the electric switch box under the seat support Undo the two screws to open the box Replacement fuses can be found in the accessories kit under the seat support Elimi...

Page 39: ...during op eration cutting etc In this way the mower unit remains in a floating position and can follow ground undulations 5 Switching the mower unit on Select a medium engine speed to start the mower...

Page 40: ...Instrument panel and controls 40 Profihopper PH4WDi BAF0012 0 02 13...

Page 41: ...amiliarise yourself with the driving characteristics of the machine in an open area at moderate speed There is a risk of an accident 6 5 Hand Brake System When the hand brake is pulled on the foot thr...

Page 42: ...e In order to release the parking brake press the locking pedal 1 down wards and disengage the lock by a backwards movement of the hand lever 2 Only let go of the locking pedal once the hand lever has...

Page 43: ...the left Fig 6 6 1 and move the seat to the desired position 2 Seat back angle Raise the above lever Fig 6 6 2 to adjust the angle 3 Adjusting the seat suspension The Seat has different suspension pos...

Page 44: ...t panel and controls 44 Profihopper PH4WDi BAF0012 0 02 13 WARNING Check the operation of the seat switch every time you use the machine Contact Service if there is a fault or delay in the engine swit...

Page 45: ...the cutting deck once the grass box has been filled completely Fig 7 1 1 One under the mower unit to switch off the electromagnetic clutch if the worms become blocked or jams The mower deck can only b...

Page 46: ...de 10W40 API CF diesel engine oil Total filling amount 3 l Hydrostat hydraulic fluid The oil tank is integrated into the frame and is located on the left side of the machine The red lines indicate the...

Page 47: ...down the protective grille Fig 7 3 4 Filling the tank through by opening the cap Fig 7 3 5 The fuel tank is transparent so you can easily see the level Make sure there is always enough fuel in the ta...

Page 48: ...lug light comes on When the glow plug light goes out turn the key clockwise and release it as soon as the engine is running Move the accelerator lever no fur ther than the centre position Do not inter...

Page 49: ...s Blade overview A B C D E Blade replacement without tools Wing blade long H77 sharpened standard Scarifying blade 3 mm Scarifying blade 2 mm Wing blade long H77 sharpened with scarifying blade Wing b...

Page 50: ...travel see illustration above 9 pairs blades x 4 rows 36 pairs blades rotor The other clip bolts should only be fitted with scarifying blades if scarifying over a narrow width see page 17 The marking...

Page 51: ...re mounted from left to right on the rotor in the direction of travel see Illustration C 9 blades x 4 rows 36 blades rotor This allows the working depth to be increased without engaging too aggressive...

Page 52: ...reated which over time will lead to the whole machine being damaged Wear limit of suspended tools The blade fasteners and clip bolts must be checked regularly for wear Heavily worn tools must be promp...

Page 53: ...d to improve cut quality when mowing The baffle plate is set for scarifying at the factory Setting options Scarifying push the plate forwards to the stop Mowing push the plate back to the stop The pla...

Page 54: ...3 Adjusting the cutting height To adjust the cutting height proceed as follows Open the retaining hook and remove the crank handle Fig 8 3 1 Turn the lever Fig 8 3 2 Turn to set the desired cutting he...

Page 55: ...ng Profihopper PH4WDi BAF0012 0 02 13 55 The mower unit has a cutting height gauge CAUTION The lever must be returned to the locked position To do so turn the lever place it on the pin and lock with t...

Page 56: ...light on the instrument panel also comes on Switch off the mower unit as quickly as possible Risk of damage to the overload clutch ATTENTION After the period from the shutdown of the engine to a comp...

Page 57: ...cover on the belt guard Fig 8 4 3 Insert the crank handle over the end of the transverse worm conveyor Fig 8 4 4 Release the foreign matter by turning the worm and remove Cleaning the longitudinal wo...

Page 58: ...hopper from lowering accidentally Release the foreign matter by turning the worm and remove Fig 8 4 6 Remove the safety bracket Lower the hopper into the working position Close and lock the mower unit...

Page 59: ...r comes with an attachment that allows you to mow and mulch the cut grass without collecting it To do so take the mulch flap from the cover and place it in the rotor box Fig 5 5 This stops the cutting...

Page 60: ...to the mowing condi tions 8 7 Emptying the hopper A fill level signal sounds when the hopper is full Empty the hopper when you hear this signal Do not overfill the hopper you could damage the conveyo...

Page 61: ...ack to its original position Move forwards to about 1 m from the discharge point Lower the hopper into the working position CAUTION The hopper must always be emptied fully after grass cutting Fer ment...

Page 62: ...lighting kit contains front turn indicators rear turn indicators incl fittings front headlamps rear lights 1 horn 1 control unit that is fitted next to the driver s seat Operating the lights Fig 9 1...

Page 63: ...removing plant material blocking the radiator grill especially when mulching The self cleaning system contains a controller an extra cleaning fan an electromagnetic clutch for the engine fan Operation...

Page 64: ...ar the drain holes underneath the feeder tube for the longitudinal worm Clean the radiator with compressed air only 10 2 Rotor condition NOTE Missing or wrongly aligned blades can throw the machine ou...

Page 65: ...oil change See LOMBARDINI engine operating instructions 10 3 2 Engine oil filter See LOMBARDINI engine operating instructions 10 3 3 Air filter Clean the air filter with compressed air at least once...

Page 66: ...ery 300 operating hours or at least once a year To fit the filters proceed in the reverse order Fig 10 3 3 2 The air filter has a pre filter that must be cleaned each day Remove the wing nut Take off...

Page 67: ...ance Profihopper PH4WDi BAF0012 0 02 13 67 10 3 4 Fuel filter The fuel filter should be replaced every 250 operating hours or at least once per year For more details see the LOMBARDINI operating instr...

Page 68: ...ansion tank This does not prevent overheating but ensures that the overheated water can con dense and be returned to the system The fluid level in the expansion tank should be checked daily Refill the...

Page 69: ...intenance Profihopper PH4WDi BAF0012 0 02 13 69 The coolant level should be checked weekly The coolant remains liquid to 30 C 10 3 6 Power transmission belts See LOMBARDINI engine operating instructio...

Page 70: ...tery before charging Disconnecting the battery Do not disconnect the terminal clamps until the engine has stopped Switch off electrical consumers Undo and remove the negative and positive leads in tha...

Page 71: ...plashed acid with clear fresh water Consult a doctor if necessary Protect eyes and face Keep children well away The DELCO FREEDOM PLUS battery has a HYDROMETER for fast and simple checking of the batt...

Page 72: ...s should be lubricated regularly or every time the machine is thoroughly cleaned in order to keep your Amazone Profihop per working in top condition 10 6 1 Running gear Main drive shaft Main drive sha...

Page 73: ...Maintenance Profihopper PH4WDi BAF0012 0 02 13 73 Rear wheels Rear axle centre joint Fig 10 6 1 4 Rear wheel bearings Fig 10 6 1 5...

Page 74: ...urs only Fig 10 6 2 1 CAUTION Excess grease can easily reach the lower protection plate on the belt drives and damage it Fig 10 6 2 2 Front wheel fork bearings Fig 10 6 2 3 1 Support bracket linkage F...

Page 75: ...Maintenance Profihopper PH4WDi BAF0012 0 02 13 75 Mower unit drive shaft bearing Fig 10 6 2 6 and Fig 10 6 2 7 There are 2 lubrication nipples of the drive shaft bearings...

Page 76: ...Maintenance 76 Profihopper PH4WDi BAF0012 0 02 13 Longitudinal worm drive shaft bearings Fig 10 6 2 8...

Page 77: ...ihopper PH4WDi BAF0012 0 02 13 77 Longitudinal work drive cross linkage Fig 10 6 2 9 Transverse worm bearings Fig 10 6 2 10 Fig 10 6 2 11 Rotor bearings Fig 10 6 2 11 Fig 10 6 2 12 b trans verse worm...

Page 78: ...Maintenance 78 Profihopper PH4WDi BAF0012 0 02 13 Height adjustment Fig 10 6 2 13...

Page 79: ...workshop DRIVE NO BELTS STATIC INITIAL TENSION Main drive Engine main shaft pump 2 Init installation 375N After running in 325N Mower unit drive Main shaft mower unit 3 Init installation 375N After r...

Page 80: ...asses on the hydraulic pumps to avoid damaging the hydraulic system The bypasses can be opened using the flat spanner supplied with the machine and located in the pack roller The bypasses on both pump...

Page 81: ...thoroughly Carry out all lubrication Empty the fuel tank Disconnect the battery see 10 5 Store the battery in a dry cool and frost free place Check the condition of the V belts Contact Service if they...

Page 82: ...Maintenance 82 Profihopper PH4WDi BAF0012 0 02 13 10 10 Maintenance plan...

Page 83: ...ter x2 o o Fuel filter o o Other __________________________________ Next service on __________________________ Dealer stamp and signature MAINTENANCE REPORT Date _________ Mechanic _________________ R...

Page 84: ...l filter o o Other __________________________________ Next service on ___________________________ Dealer stamp and signature MAINTENANCE REPORT Date _________ Mechanic _________________ Report no ____...

Page 85: ...el filter o o Other __________________________________ Next service on __________________________ Dealer stamp and signature MAINTENANCE REPORT Date _________ Mechanic _________________ Report no ____...

Page 86: ...l filter o o Other __________________________________ Next service on ___________________________ Dealer stamp and signature MAINTENANCE REPORT Date _________ Mechanic _________________ Report no ____...

Page 87: ...Profihopper PH4WDi BAF0012 0 02 13 87 NOTES...

Page 88: ...x France Tel 33 0 3 87 84 65 70 Telefax 33 0 3 87 84 65 71 e mail forbach amazone fr http www amazone fr BBG Bodenbearbeitungsger te Leipzig GmbH Co KG Rippachtalstr 10 D 04249 Leipzig Germany Branch...

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