background image

 

            

 

OPERATIONAL INSTRUCTIONS

 

 

Chapter 1: Introduction

 

Prodeco Technologies thanks you for your purchase of your new Mariner 500. Your bicycle is a high quality and environmentally 
friendly light electric vehicle. This manual will serve to provide you with the information needed to operate, maintain and enjoy it 

safely. Your electric bicycle should provide you with years of healthy enjoyment provided you follow these steps. 

 

For technical questions or customer service, please contact PRODECO TECHNOLOGIES at 800.943.6190 or e-mail us 
at [email protected].

 

 

a)

 

About this manual

 

To prevent serious injury to yourself and others, and to prevent damage to the bicycle please read and understand these 

instructions  completely  before  operating  your  Prodeco  Technologies  Mariner  500.  Your  new  bicycle  is  a  powerful  and 
reliable  electric  bicycle.  You  should  use  caution  and  care  while  getting  accustomed  to  your  bicycle

’s  riding 

characteristics.  The  following  manual  will  provide  basic  instructions  regardin

g  your  bicycle’s  care  and  maintenance, 

battery management, operating procedures, and other important information. You should read it thoroughly before riding 
your  new  bicycle  for  the  first  time.  If  you  have  any  questions  that  are  not  answered  in  this  manual,  contact  your  local 
authorized Prodeco Technologies dealer or you can 

call customer service

 at 

800.943.6190

 

b)

 

Important notices 

 

 

Always 

remove the key from the battery when your bicycle is not in use, replacing a component or performing maintenance. 

 

 

Make sure your electric bicycle is properly fitted to you as described in Chapter 3 

“Basic Instructions”. 

 

 

Perform  the  mechanical  safety  check  described  in  Chapter  3 

“Basic Instructions” section f “Mechanical safety check” 

before each ride. 

 

 

You should ride your Mariner 500 as a traditional bicycle under pedal power prior to riding under motor power for the first 
time. This will allow for the familiarization of how your Mariner 500 rides and balances. 

 

 

When riding under power for the first time, press the variable throttle very slowly only after pedaling to a slow speed to 
understand t

he strength of the front motor’s performance and grip on the road surface. 

 

 

Always apply full front & rear brake lever pressure when attempting to mount or dismount the bicycle. 

 

 

When attempting to mount or dismount the bicycle, the key should be in the off position on the battery. 

 

 

Please  read  the  battery  pack  and  detailed  charging  instructions  found  in  Chapter  8 

“Battery  Management”  before 

charging the battery pack for the first time. 

 

 

You should fully charge the Li-ion LiFEPO4 battery according to the charging instructions before your first ride. 

 

 

You should always fully charge your Li-ion LiFEPO4 battery every 10 miles regardless of the amount of small trip distances.

 

 

 

You should always fully charge your Li-ion LiFEPO4 battery pack after each round trip ride exceeding 7.5 miles.

 

 

 

Always store the battery pack in a cool and dry place. 

 

 

During periods of prolonged storage, the battery pack should be charged at least once every 6 months at a minimum of 
60% or every 3 months at 40%. Do not charge higher than 60% when storing. 

 

 

Your Mariner 500 can be ridden as a traditional bicycle; it is strongly recommended that you also assist with pedaling 
when riding which can greatly increase the distance between battery charges. 

 

 

When riding under power, you can enhance distance in between charges by holding the throttle at 10% below full throttle. 

 

 

When riding under power, add as much non-powered coasting (similar to traditional pedaling) by releasing the throttle and 
allowing the bicycle to freely coast under its own momentum. This will greatly increase the distance between charges. 

 

Familiarize  yourself  with  throttling  (10%  below  full),  pedaling  and  momentum  coasting  to  optimize  the  distance  being 
available  per  charge.  If  planning  a  long  trip,  applying  a  combination  of  the  3  distance  enhancing methods mentioned 
above will allow for an uninterrupted power supply for the entire ride. 

 

c)

 

General warning

 

Like  any  sport,  bicycling  involves  the  risk  of  injury  and  damage.  By  choosing  to  ride  a  bicycle,  you  assume  the 
responsibility  for  that  risk,  so  you  need  to  know 

—  and to practice  — the rules  of safe and responsible riding  and  of 

proper use and maintenance. Proper use and maintenance of your bicycle reduces risk of injury.

 

 

This Manual contains many “Warnings” and “Cautions” concerning the consequences of failure to maintain or inspect 

your bicycle and of failure to follow safe cycling practices. 

 

 

WARNING:

 

This image followed by the word WARNING indicates a potentially hazardous situation that, 

if not avoided, could result in serious injury or death. 

 

 

CAUTION:

 

This image followed by the word CAUTION indicates a potentially hazardous situation, which, 

if  not  avoided,  may  result  in  minor  or  moderate  injury,  serious,  damage  to  the  bicycle  or  the  voiding  of  your 
warranty or is an alert against unsafe practices. 

 

Many of the Warnings and Cautions say, “you may lose control and fall”. Because any fall can result in serious injury or 

even death, we do not always repeat the warning of possible injury or death. Because it is impossible to anticipate every 
situation or condition that can occur while riding, this Manual makes no representation about the safe use of the bicycle 

under all conditions. There are risks associated with the use of any bicycle which cannot be predicted or avoided, and 
which are the sole responsibility of the rider. 

Summary of Contents for Mariner 500 v4

Page 1: ...All rights reserved PRODECO TECHNOLOGIES and the PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES Printed in USA USER GUIDE v v v4 4 4 IMPORTANT ALUMINUM FRAME NOT INTENDED FOR ABUSIV...

Page 2: ...gears 11 n Watching for obstacles around you 11 o Safe riding in various conditions 11 p Charging your battery 11 4 Chapter 4 Safety 12 a The basics 12 b Riding safety 12 c Wet weather riding 13 d Re...

Page 3: ...attery disposal 25 9 Chapter 9 Electrical Components 25 a HUB motor 25 b Brushless hall sensor controller 26 c Wiring harness 26 d Throttle 26 10 Chapter 10 Warranty Service and Repair 27 a 2 year lim...

Page 4: ...uctions before your first ride You should always fully charge your Li ion LiFEPO4 battery every 10 miles regardless of the amount of small trip distances You should always fully charge your Li ion LiF...

Page 5: ...fully assembled and only requires the insertion of the seatpost You can learn how to insert the seatpost and adjust for your height in Chapter 3 Basic Instructions section b Adjusting the saddle The...

Page 6: ...Wrench 10mm Wrench 12mm Wrench 13mm Wrench 15mm Wrench 2 Tire Levers f Registering your new bike For the warranty to take effect you must register your new bicycle Registration of your electric bicycl...

Page 7: ...ease lever is closed This can be accomplished by tightening the quick release nut clock wise which is located on the opposite end of the quick release lever WARNING The seat post includes a minimum in...

Page 8: ...states following the classification of that by the CPSC Consumer Product Safety Commission DOT NHSTA Further the US NHSTA National Highway Traffic Safety Administration defines low speed electric bicy...

Page 9: ...et manufacturer s instructions for fit use and care of your helmet Do you have all the other required and recommended safety equipment for your area It s your responsibility to familiarize yourself wi...

Page 10: ...some differences to note An electric bike is slightly heavier and requires more time to stop due to higher traveling speeds Your bike is also equipped with a powerful motor that provides a boost noti...

Page 11: ...ording to one complete rotation of the crank set If requiring more torque you will shift to a larger rear sprocket for a higher rotation of pedaling to a lower speed of the rear wheel To switch to a l...

Page 12: ...clips or bands keep pants legs from tangling in the chain Avoid crossing raised sewer grates Regular maintenance is essential for safe riding Refer to the maintenance recommendations If you do not ha...

Page 13: ...any object scan ahead and behind you for a gap in traffic signal your intentions to move and then follow through with your intentions Be aware of the traffic around you Ride defensively Use extra car...

Page 14: ...ddle clamp allows the saddle to be moved back or forward an additional 7 5mm each way c Recommended sizing In today s bicycle industry the top tube length is actually more important than the seat tube...

Page 15: ...eferred throttle and or shifter position The optimum position to set your brake levers depends on your riding position but it should be the extension of your arm Your brake lever should be located at...

Page 16: ...other end The cam lever applies pressure and locks the axle in place The majority of higher quality bicycles produced in the last decade incorporates this design When removing the wheel it will be eas...

Page 17: ...nut and depress the valve stem WARNING Patching a tube is an emergency repair If you do not apply the patch correctly the tube can possibly fail which could cause you to lose control and fall Replace...

Page 18: ...le has been designed to withstand the elements by utilizing stainless steel anodized and painted aluminum alloys brass plus galvanized or painted metals Stainless steel and brass are used in their nat...

Page 19: ...ted and must be replaced Used DOT fluid should be recycled or disposed of in accordance to local and federal regulations NEVER pour used DOT fluid down a sewage or drainage system or into the ground o...

Page 20: ...ays to adjust your derailleur but for a simple adjustment on the changing of gears follow these instructions Located at the shifter the adjusting knob where the cable enters the shifter will adjust ge...

Page 21: ...refer not turning the bicycle upside down you will need to pick up the wheel off the ground to test Pick up the front of the bicycle by the handlebar and spin the wheel the wheel should spin straight...

Page 22: ...lon cage To fold the pedals squeeze the tabs and pull the pedal outwards with a slight force Once the pedal nylon cage slides out from the aluminum body you can fold the pedal down To straighten the p...

Page 23: ...bolts 4 bolts 60 lb in 5 lb ft 6 78 Stem quill bolt 250 lb in 20 8 lb ft 28 25 Throttle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the l...

Page 24: ...on If the key has difficulty locking the battery attempt to slide the battery in place again following the instructions above To remove the battery follow these instructions Locate the key ignition on...

Page 25: ...he battery is covered under warranty for the first 2 years of use After 2 years a replacement battery can be purchased by contacting your dealer or Prodeco Technologies The battery part number and pri...

Page 26: ...ss Your bicycle uses a separate wiring harness for the motor to plug to the controller This allows for easy replacement d Throttle SEE PHOTO The variable throttle included with all Prodeco bicycles ha...

Page 27: ...ue can arise Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date whichever is sooner The production date is part of your master se...

Page 28: ...echnologies website at www prodecotech com or you can fill out the registration card in the next section below and either scan it to service prodecotech com fax it to 954 974 6729 or mail it to Prodec...

Page 29: ...FEPO4 51 2V 9Ah Removable v1 3b Power Twist Throttle Control Headset CNC s Aluminum Integrated 44mm Sealed Bearing Stem HL 308 Folding Adjustable Aluminum Alloy Handlebar HL 110 Straight Flat Bar Alum...

Page 30: ...CNC B 49 95 27 HUB FRONT WR 95 36 x 12G Quick Release DISC Sealed Bearings 100mm Black PT HU FR WR95 SBD B 21 95 28 KICK STAND Aluminum K06 Adjustable Single Leg for 20 Bikes Black PT KS 06 AD SL B 9...

Reviews: