Prodeco Technologies Mariner 500 v4 User Manual Download Page 5

 

d)

 

A special note to parents

 

The Prodeco Technologies Mariner 500 is intended for use by adult riders only. Many state laws require electric bicycle riders 

to be a minimum age of 16 with some states having minimum ages set as low as 10 years old and other states up to 18 years 
old (at the time of the writing of this manual). As a parent or guardian, you are responsible for the activities and safety of your 
minor child including the following of your state and local laws in regards to the riding of an electric bicycle by a minor (under 

the age of 18). That includes, if your state allows a minor to ride, making sure that your minor child can safely ride and control 
all of the operations of the bicycle, and fully understands all warnings and cautions as indicated in this User Guide. Please read 
on if you have determined that your minor child can legally and safely ride and control all of the operations of the bicycle. That 

includes making sure that the bicycle is properly fitted to the child; that it is in good repair and safe operating condition; that you 
and  your  child  have  learned  and  understand  the  safe  operation  of  the  bicycle;  and  that  you  and  your  child  have  learned, 
understand and obey not only the applicable local motor vehicle, bicycle and traffic laws, but also the common sense rules of 

safe and responsible bicycling. As a parent or guardian, you should read and understand this manual. Before letting any child 
ride the Mariner 500 or any of Prodeco Technologies electric bicycles, review with them all warnings and cautions; as well as 
the  information  on  the  proper  usage  of  your  battery  pack,  charger  and  bicycle.  You  must  first  confirm  the  laws,  rules  and 

regulations regarding electric bicycles in your state, city and local municipality. 

 

WARNING:

  Make  sure  that  your  child  always  wears  an  approved  bicycle  helmet  when  riding;  but  also 

make sure that your child understands that a bicycle helmet is for bicycling only, and must be removed when not 
riding. A helmet must not be worn while playing, in play areas, on playground equipment, while climbing trees, or 
at any time while not riding a bicycle. Failure to follow this warning could result in serious injury or death. 

 

Chapter 2: Getting Started 

 

CAUTION:

 

If you have purchased your bicycle by mail order or through a sales channel whereas your new 

Mariner 500 is still in the box, it is recommended you read Chapter 3 

“Basic Instructions” section g “Before your first 

ride” prior to your first ride. There may be additional adjustments required due to shipping by the freight carrier.

 

 

a)

 

Unpacking your box

 

Your  Mariner  500  arrives  fully  assembled  and  only 

requires the insertion of the seatpost. You can learn how 
to  insert  the  seatpost  and  adjust  for  your  height  in 
Chapter  3 

“Basic  Instructions”  section  b  “Adjusting  the 

saddle”.  The  Mariner  500  has  been  fully  tested  and 

adjusted prior  to being packed in  the Heavy Duty  double 
wall box with a form fitting support system. To remove the 

Mariner 500 

from it’s box, open the top flap of the box and 

remove  the  top  protection  insert.  Place  one  hand  under 
the front portion of the frame and the other hand under the 

center of the frame. Pull up slowly and the bicycle will lift 
out of the box. Remove the additional inserts (if attached 
to  bicycle)  and  set  the  bicycle  down  by  balancing  the 

bicycle  on  the  opened  kick  stand  and  both  wheels.  The 
kick  stand  also  performs  as  a  crankset  protector.  To 

unfold the bicycle, read the following paragraph, section b.

 

 

b)

 

Folding and unfolding 

Folding:

  your  bicycle  has  the  ability  to  fold  for  easy  storing 

and  transporting.  There  are  2  quick  release  levers  that  will 

allow the bicycle to fold into an area half of the original size. 
The pedals can also be folded by pushing the pedal inwards 
towards  the  crankset  and  folding  down  or  up.  To  fold  the 

bicycle you will first un-latch the handle bar stem utilizing the 
quick release lever on the handlebar steering tube. Slide the 
tab up on the lever to release and unlock the lever. Pull on the 

lever to now unlock the safety latch and to fold the handlebar 
and steering tube down. Second, stand on the right side of the 
bicycle  (the  crank set  and  chain  side)  and  then  unclasp  the 

frame hinge lever after turning the small safety release latch 
up.  You  will  now  be  able  to  fold  the  bicycle  in  half.  When 
picking up the bicycle once it has been folded, it is easy to lift 

by placing one hand under the front portion of the frame and 
one hand around the seat tube handle. If folding the bicycle is 
to allow for the ability to store in a closet or small space, after 

folding  you  can  roll  the  bicycle  on  its  own  wheel  using  the 
saddle nose to guide it to the storing area. 

 

Unfolding:

 your bicycle can easily be unfolded in a matter of 

seconds. Stand at the right side of the bicycle (the crank set 

and chain side) and place one hand around the front portion 
of  the  frame  and  one  hand  around  the  seat  tube  handle. 
Open  the  frame  to  a  straight  position  until  the  spring  in  the 

hinge  clasp  lever  locks  the  lever  in  place.  Close  the  lever 
completely  and  turn  the  hinge  safety  release  latch  down 
(clockwise) to lock the frame hinge lever in place. Pull up the 

handlebar/steering  tube  allowing  for  the  handlebar  stem’s 

safety  latch to lock the stem in place. Pull the quick release 
lever towards the stem and confirm the spring loaded sliding 

tab locks the lever in place. Pull on the lever to confirm it is 
locked in place. 

 

  

 

 

  

 

Summary of Contents for Mariner 500 v4

Page 1: ...All rights reserved PRODECO TECHNOLOGIES and the PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES Printed in USA USER GUIDE v v v4 4 4 IMPORTANT ALUMINUM FRAME NOT INTENDED FOR ABUSIV...

Page 2: ...gears 11 n Watching for obstacles around you 11 o Safe riding in various conditions 11 p Charging your battery 11 4 Chapter 4 Safety 12 a The basics 12 b Riding safety 12 c Wet weather riding 13 d Re...

Page 3: ...attery disposal 25 9 Chapter 9 Electrical Components 25 a HUB motor 25 b Brushless hall sensor controller 26 c Wiring harness 26 d Throttle 26 10 Chapter 10 Warranty Service and Repair 27 a 2 year lim...

Page 4: ...uctions before your first ride You should always fully charge your Li ion LiFEPO4 battery every 10 miles regardless of the amount of small trip distances You should always fully charge your Li ion LiF...

Page 5: ...fully assembled and only requires the insertion of the seatpost You can learn how to insert the seatpost and adjust for your height in Chapter 3 Basic Instructions section b Adjusting the saddle The...

Page 6: ...Wrench 10mm Wrench 12mm Wrench 13mm Wrench 15mm Wrench 2 Tire Levers f Registering your new bike For the warranty to take effect you must register your new bicycle Registration of your electric bicycl...

Page 7: ...ease lever is closed This can be accomplished by tightening the quick release nut clock wise which is located on the opposite end of the quick release lever WARNING The seat post includes a minimum in...

Page 8: ...states following the classification of that by the CPSC Consumer Product Safety Commission DOT NHSTA Further the US NHSTA National Highway Traffic Safety Administration defines low speed electric bicy...

Page 9: ...et manufacturer s instructions for fit use and care of your helmet Do you have all the other required and recommended safety equipment for your area It s your responsibility to familiarize yourself wi...

Page 10: ...some differences to note An electric bike is slightly heavier and requires more time to stop due to higher traveling speeds Your bike is also equipped with a powerful motor that provides a boost noti...

Page 11: ...ording to one complete rotation of the crank set If requiring more torque you will shift to a larger rear sprocket for a higher rotation of pedaling to a lower speed of the rear wheel To switch to a l...

Page 12: ...clips or bands keep pants legs from tangling in the chain Avoid crossing raised sewer grates Regular maintenance is essential for safe riding Refer to the maintenance recommendations If you do not ha...

Page 13: ...any object scan ahead and behind you for a gap in traffic signal your intentions to move and then follow through with your intentions Be aware of the traffic around you Ride defensively Use extra car...

Page 14: ...ddle clamp allows the saddle to be moved back or forward an additional 7 5mm each way c Recommended sizing In today s bicycle industry the top tube length is actually more important than the seat tube...

Page 15: ...eferred throttle and or shifter position The optimum position to set your brake levers depends on your riding position but it should be the extension of your arm Your brake lever should be located at...

Page 16: ...other end The cam lever applies pressure and locks the axle in place The majority of higher quality bicycles produced in the last decade incorporates this design When removing the wheel it will be eas...

Page 17: ...nut and depress the valve stem WARNING Patching a tube is an emergency repair If you do not apply the patch correctly the tube can possibly fail which could cause you to lose control and fall Replace...

Page 18: ...le has been designed to withstand the elements by utilizing stainless steel anodized and painted aluminum alloys brass plus galvanized or painted metals Stainless steel and brass are used in their nat...

Page 19: ...ted and must be replaced Used DOT fluid should be recycled or disposed of in accordance to local and federal regulations NEVER pour used DOT fluid down a sewage or drainage system or into the ground o...

Page 20: ...ays to adjust your derailleur but for a simple adjustment on the changing of gears follow these instructions Located at the shifter the adjusting knob where the cable enters the shifter will adjust ge...

Page 21: ...refer not turning the bicycle upside down you will need to pick up the wheel off the ground to test Pick up the front of the bicycle by the handlebar and spin the wheel the wheel should spin straight...

Page 22: ...lon cage To fold the pedals squeeze the tabs and pull the pedal outwards with a slight force Once the pedal nylon cage slides out from the aluminum body you can fold the pedal down To straighten the p...

Page 23: ...bolts 4 bolts 60 lb in 5 lb ft 6 78 Stem quill bolt 250 lb in 20 8 lb ft 28 25 Throttle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the l...

Page 24: ...on If the key has difficulty locking the battery attempt to slide the battery in place again following the instructions above To remove the battery follow these instructions Locate the key ignition on...

Page 25: ...he battery is covered under warranty for the first 2 years of use After 2 years a replacement battery can be purchased by contacting your dealer or Prodeco Technologies The battery part number and pri...

Page 26: ...ss Your bicycle uses a separate wiring harness for the motor to plug to the controller This allows for easy replacement d Throttle SEE PHOTO The variable throttle included with all Prodeco bicycles ha...

Page 27: ...ue can arise Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date whichever is sooner The production date is part of your master se...

Page 28: ...echnologies website at www prodecotech com or you can fill out the registration card in the next section below and either scan it to service prodecotech com fax it to 954 974 6729 or mail it to Prodec...

Page 29: ...FEPO4 51 2V 9Ah Removable v1 3b Power Twist Throttle Control Headset CNC s Aluminum Integrated 44mm Sealed Bearing Stem HL 308 Folding Adjustable Aluminum Alloy Handlebar HL 110 Straight Flat Bar Alum...

Page 30: ...CNC B 49 95 27 HUB FRONT WR 95 36 x 12G Quick Release DISC Sealed Bearings 100mm Black PT HU FR WR95 SBD B 21 95 28 KICK STAND Aluminum K06 Adjustable Single Leg for 20 Bikes Black PT KS 06 AD SL B 9...

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