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18 

Chapter 7: Maintenance and Replacement 

Your new Mariner 500 was designed for ease of use and owner servicing. There are no tasks which require advanced 
skills. Most maintenance and replacing  of parts  were  designed to  be  accomplished  by  the typical  bicycle rider.  Please 
read this section to learn how to keep your Mariner 500 performing like new. 

 

a)

 

Keeping your bike clean 

Your  new  Mariner  500  is  an  outdoor  friendly  electric  bicycle  but  should  be  kept  clean  and  free  from  dirt.  Dirt  on  and 
around  seals  and  drive  train  components  can  cause  premature  wear  and  dirt  on  paint  and  part  finishes  can  cause 
premature aging. If storing your bicycle outdoors under the elements, you must keep it covered with a high quality bicycle 

cover to avoid rain, snow or dirt damaging your new bicycle. 

 

To clean your bicycle, follow these instructions: 

 

 

Your bicycle incorporates electrical components; it is advised when washing your bicycle you should first cover the 
throttle and battery base. Use a plastic bag or a piece of plastic wrap to cover the components. Place the bag or 

wrap  around  the  complete  throttle  assembly  and  use  a  rubber  band  or  tape  to  secure.  The  battery  should  be 
removed prior to cleaning and a plastic bag or wrap secured by tape can be used to cover the battery base. If you 
are  planning  for  a  ride  after  washing,  it  is  recommended  the  saddle  also  be  covered.  The  saddle  has  miniature 

holes where there is stitching and water can seep into these small holes. 

 

 

To wash your bicycle you will need a small bucket of warm water with car soap, sponge, small brush, chain lube 
and a few rags or towels. 

 

 

Rinse  your bicycle  off  with  a  light spray  of  water to remove  any  dirt  on  the surface.  Using  the sponge  and  warm 

soapy water, wash the frame and frame components which include the forks, handlebar and seat post. Start from 

the top of the bicycle working your way down. 

 

 

Once the frame is washed, use the sponge to clean the motor, spokes, chain guard and rims. 

 

 

The tires, pedals, crankset and chain will be the remaining items needing to be washed. Use the brush first on the 

tires and then the pedals. Rinse the brush and then using the warm soapy water, clean the chain ring, freewheel 
and finally the chain. If the chain and drive train are very dirty or greasy, a bicycle degreaser should be utilized. 

 

 

After washing, spray the bicycle down with fresh water. 

 

 

Use the rags or towels to dry off the bicycle. Start by drying the frame first, followed by the components, the wheels, 

tires and then the drive train. 

 

 

Once the drive train is dry, use a chain lube to lubricate the chain. 

 

b)

 

Avoid scratching your bike 

Your  new  Mariner  500  is  a  high  quality  bicycle  has  been  designed  to  withstand  the  elements  by  utilizing  stainless 
steel, anodized and painted aluminum alloys, brass plus galvanized or painted metals. Stainless steel and brass are 
used in their natural forms and can withstand the elements with no additional protection required. The majority of your 
bicycle  however  is  fabricated  from  aluminum  alloys  which  have  either  a  painted  finish  or  have  been  anodized. 
Aluminum does not rust but can  discolor and corrode over time. The frame has a 3 layer paint finish which protects 
the aluminum and graphics. Components such as the handlebars, crank arms, chain guard, seat post and more have 
been  anodized  through  an  electrolytic  process  which  increases  corrosion  and  wear  resistance.  If  the  frame  or 
components become scratched, these items could slightly corrode around the scratched area. Depending on the care 
of  your  bicycle,  a  scratch  could  take  month  or  years  for  corrosion  to  appear.  To  maintain  future  value  and  years  of 
beauty, it is best to be careful when folding and moving your bicycle not to scratch the metal surfaces. If a surface is 
scratched, use clear nail polish or black nail polish to cover and seal the scratch. 

 

c)

 

Brake Bed-In and adjustments 

Both  brakes  on  your  Mariner  500  are  high  performance  Avid  Hydraulic  Disc  Brakes.  No  adjusting  is  required  as  hydraulic 
brakes  self-adjust.  They  have  powerful  stopping  power  but  must  be  bed  in  for  maximum  performance.  Please  review  the 
following guideline and you can also refer to the included Avid brake guide included with your starter kit. If you are unsure as to 
a component or installation procedure, please contact your local authorized dealer or Prodeco Technologies. 

 

AVID SAFETY INFORMATION 

Brakes are a safety-critical item on a bicycle. Improper setup or use of brakes can result in loss of control or an accident, 
which could lead to a severe injury. 

 

Avid brakes are a performance product that offers increased stopping power over brakes that you may be used to. This 
greater power requires less effort to lock-up a wheel when braking. A wheel lock up might cause you to lose control and 
possibly cause injury. 

 

It’s your responsibility to learn and understand proper braking techniques. Consult the owner’s manual for your bicycle 
and a professional bike dealer. 

 

ALWAYS RIDE UNDER CONTROL 

Remember, it takes longer to stop in wet conditions. To reduce the possibility of an accident and minimize trail erosion, 
you should avoid locking-up your wheels. 

 

FOLLOW THESE INSTRUCTIONS CAREFULLY 

If you do not understand the instructions, have the adjustments done by a professional bicycle mechanic. 

 

Disc brakes are

 

OIL  SENSITIVE!

   Do  not spray  any solvents or lubricants  in  the  vicinity  of the rotors or brake  pads.  

NEVER touch the pad surface or rotor surface with your fingers. Doing so will significantly degrade braking performance. 

 

Summary of Contents for Mariner 500 v4

Page 1: ...All rights reserved PRODECO TECHNOLOGIES and the PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES Printed in USA USER GUIDE v v v4 4 4 IMPORTANT ALUMINUM FRAME NOT INTENDED FOR ABUSIV...

Page 2: ...gears 11 n Watching for obstacles around you 11 o Safe riding in various conditions 11 p Charging your battery 11 4 Chapter 4 Safety 12 a The basics 12 b Riding safety 12 c Wet weather riding 13 d Re...

Page 3: ...attery disposal 25 9 Chapter 9 Electrical Components 25 a HUB motor 25 b Brushless hall sensor controller 26 c Wiring harness 26 d Throttle 26 10 Chapter 10 Warranty Service and Repair 27 a 2 year lim...

Page 4: ...uctions before your first ride You should always fully charge your Li ion LiFEPO4 battery every 10 miles regardless of the amount of small trip distances You should always fully charge your Li ion LiF...

Page 5: ...fully assembled and only requires the insertion of the seatpost You can learn how to insert the seatpost and adjust for your height in Chapter 3 Basic Instructions section b Adjusting the saddle The...

Page 6: ...Wrench 10mm Wrench 12mm Wrench 13mm Wrench 15mm Wrench 2 Tire Levers f Registering your new bike For the warranty to take effect you must register your new bicycle Registration of your electric bicycl...

Page 7: ...ease lever is closed This can be accomplished by tightening the quick release nut clock wise which is located on the opposite end of the quick release lever WARNING The seat post includes a minimum in...

Page 8: ...states following the classification of that by the CPSC Consumer Product Safety Commission DOT NHSTA Further the US NHSTA National Highway Traffic Safety Administration defines low speed electric bicy...

Page 9: ...et manufacturer s instructions for fit use and care of your helmet Do you have all the other required and recommended safety equipment for your area It s your responsibility to familiarize yourself wi...

Page 10: ...some differences to note An electric bike is slightly heavier and requires more time to stop due to higher traveling speeds Your bike is also equipped with a powerful motor that provides a boost noti...

Page 11: ...ording to one complete rotation of the crank set If requiring more torque you will shift to a larger rear sprocket for a higher rotation of pedaling to a lower speed of the rear wheel To switch to a l...

Page 12: ...clips or bands keep pants legs from tangling in the chain Avoid crossing raised sewer grates Regular maintenance is essential for safe riding Refer to the maintenance recommendations If you do not ha...

Page 13: ...any object scan ahead and behind you for a gap in traffic signal your intentions to move and then follow through with your intentions Be aware of the traffic around you Ride defensively Use extra car...

Page 14: ...ddle clamp allows the saddle to be moved back or forward an additional 7 5mm each way c Recommended sizing In today s bicycle industry the top tube length is actually more important than the seat tube...

Page 15: ...eferred throttle and or shifter position The optimum position to set your brake levers depends on your riding position but it should be the extension of your arm Your brake lever should be located at...

Page 16: ...other end The cam lever applies pressure and locks the axle in place The majority of higher quality bicycles produced in the last decade incorporates this design When removing the wheel it will be eas...

Page 17: ...nut and depress the valve stem WARNING Patching a tube is an emergency repair If you do not apply the patch correctly the tube can possibly fail which could cause you to lose control and fall Replace...

Page 18: ...le has been designed to withstand the elements by utilizing stainless steel anodized and painted aluminum alloys brass plus galvanized or painted metals Stainless steel and brass are used in their nat...

Page 19: ...ted and must be replaced Used DOT fluid should be recycled or disposed of in accordance to local and federal regulations NEVER pour used DOT fluid down a sewage or drainage system or into the ground o...

Page 20: ...ays to adjust your derailleur but for a simple adjustment on the changing of gears follow these instructions Located at the shifter the adjusting knob where the cable enters the shifter will adjust ge...

Page 21: ...refer not turning the bicycle upside down you will need to pick up the wheel off the ground to test Pick up the front of the bicycle by the handlebar and spin the wheel the wheel should spin straight...

Page 22: ...lon cage To fold the pedals squeeze the tabs and pull the pedal outwards with a slight force Once the pedal nylon cage slides out from the aluminum body you can fold the pedal down To straighten the p...

Page 23: ...bolts 4 bolts 60 lb in 5 lb ft 6 78 Stem quill bolt 250 lb in 20 8 lb ft 28 25 Throttle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the l...

Page 24: ...on If the key has difficulty locking the battery attempt to slide the battery in place again following the instructions above To remove the battery follow these instructions Locate the key ignition on...

Page 25: ...he battery is covered under warranty for the first 2 years of use After 2 years a replacement battery can be purchased by contacting your dealer or Prodeco Technologies The battery part number and pri...

Page 26: ...ss Your bicycle uses a separate wiring harness for the motor to plug to the controller This allows for easy replacement d Throttle SEE PHOTO The variable throttle included with all Prodeco bicycles ha...

Page 27: ...ue can arise Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date whichever is sooner The production date is part of your master se...

Page 28: ...echnologies website at www prodecotech com or you can fill out the registration card in the next section below and either scan it to service prodecotech com fax it to 954 974 6729 or mail it to Prodec...

Page 29: ...FEPO4 51 2V 9Ah Removable v1 3b Power Twist Throttle Control Headset CNC s Aluminum Integrated 44mm Sealed Bearing Stem HL 308 Folding Adjustable Aluminum Alloy Handlebar HL 110 Straight Flat Bar Alum...

Page 30: ...CNC B 49 95 27 HUB FRONT WR 95 36 x 12G Quick Release DISC Sealed Bearings 100mm Black PT HU FR WR95 SBD B 21 95 28 KICK STAND Aluminum K06 Adjustable Single Leg for 20 Bikes Black PT KS 06 AD SL B 9...

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