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Using your brakes 

Your Mariner 500 is equipped with a high performance Avid hydraulic disc brake system. The hydraulic front and rear 
disc brakes allow your new Mariner to stop quickly and accurately. Larger than industry average Avid stainless steel 
disc  rotors  were  utilized  for  their  increased  heat  dissipation.  One  of  the  great  features  associated  with  hydraulic 
brakes is no pad adjustments. Once the calipers are properly installed, there are no further adjustments required as 
the pads wear. When properly mounted, the Mariner high performance disc brake system offers tremendous stopping 
power.  Prior  to  leaving  the  factory,  the  Mariner  brakes  were  properly  mounted  and  tested.  Disc  brakes  however  do 
require a bed-in process which occurs naturally after 20-40 stops. It can be sped up by following the bed-in guidelines 

detailed in Chapter 7 “Maintenance and Replacement”, section c “Brake pad bed in”. When braking, both brake levers 
should be applied simultaneously. Your left brake lever manages your front brake and your right brake lever manages 
your rear brake. You should become accustomed to the stopping power of each brake (front & rear). Test each brake 
separately in a controlled environment for their ability to stop the bicycle. Front brakes when locked can cause the rear 
wheel to come off the ground and the rider can be thrown off the bicycle. In emergency situations, apply pressure to 
each  brake  lever,  shift  your  weight  to  the  back  of  the  bicycle  and  only  attempt  to use  full  force  on  the  front  brakes 
when  the  bicycle  is  not  stopping  quickly  enough.  Always  keep  a  safe  distance  between  other  vehicles,  pedestrians 
and other riders. 

 

 

WARNING:

 

Locking the front wheel during braking can  cause the  rear wheel to  lift off the ground  and 

throw the rider off the bicycle. Both brake levers should be applied simultaneously. In an emergency situation 
shift  your  weight  to  the  back  of  the  bicycle.  Locking  the  front  wheel  can  cause  the  rider  to  lose  control,  be 
thrown off the bicycle and cause serious injury or death. 

 

l)

 

Pedaling 

Pedaling  your  Mariner  500  is  the  same  as  pedaling  a  traditional  bicycle.  It  is  recommended  you  add  pedaling  to  the 
power of the bicycle to enhance the distance per charge. The Mariner 500 is a 9 speed bicycle and has the ratio of a 48T 
front  chain  ring  (sprocket)  against  a  11-32T  rear  freewheel  which  is  designed  to  offer  an  easy  pedaling  pace  at  any 
speed from 1 MPH to 18 MPH. It is recommended on steep inclines, the rider utilizes the throttle to assist in powering the 
bicycle up the incline and simultaneously drop the bicycle to a lower gear. If a rider

’s style of riding is throttle only with no 

pedaling, distance per charge will be decreased on a steep incline, the rider is required to assist the motor by pedaling to 
power up the incline. 

 

m)

 

Shifting gears 

(SEE PHOTO)

 

The shifting of gears is required to change the ratio of the rotation of pedaling to 
allow  more  or  less  torque  and  lower  or  higher  speeds  according  to  one 
complete  rotation  of  the  crank  set.  If  requiring  more  torque,  you  will  shift  to  a 
larger rear sprocket for a higher rotation of pedaling to a lower speed of the rear 
wheel. To switch to a larger rear sprocket, you will need to shift to a lower gear. 
Gear 1 is the largest sprocket which is 32 Teeth and your lowest gear. One full 
crank rotation creates a 1.5 turn of the rear wheel. For higher speeds from less 
rotation of the crankset on flat pathways, you will shift to a smaller rear sprocket 
for  a  higher  wheel  rotation  to  a  lower  crankset  speed.  To  shift  to  a  smaller 
sprocket, you will need to shift to a higher gear. Gear 8 is the smallest sprocket 
with 11 Teeth and your highest gear. One full crank rotation creates a 4.36 turn 
of the rear wheel.  

 

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Watching for obstacles around you 

Your new Mariner 500 travels at higher speeds than most riders are accustomed to, when compared to pedaling a traditional 
bicycle. It is very important you are aware of your surroundings and obstacles which may appear near you. You must watch the 

road surface you are traveling on which could cause the tires to slip or cause a flat. Examples are soft shoulders, rocks, pot holes, 
uneven paths, grates, construction sites. Due to the higher rate of speed when riding under motor power versus pedaling, objects 
will advance into your path at a faster rate. Pay attention to other riders in your area, automobiles, motorcycles, pedestrians, poles, 

intersections  and  road  signs  to  name  a  few.  The  Mariner  500  resembles  a  traditional  bicycle  and  people  walking,  driving  or 
standing may not realize you are on a motor powered vehicle and misjudge your traveling speed. 

 

WARNING:

 

Hitting a pot hole, soft shoulder or other road deviation may  cause you to lose control, be 

thrown and cause serious injury or death. 

 

o)

 

Safe riding in various conditions 

Riders may find themselves riding in a condition they did not plan on encountering. It is important your new  Mariner 500 is 
maintained properly for optimum performance. Please read Chapter 7 on the details required to keep your electric bicycle at its 

best. An unexpected rain storm, snow flurry or night ride could arise during a day’s trip and you should always be prepared. 

Please read Chapter 4 on Safety, so upon encountering an unexpected riding condition, you will be confident and ready. 

 

p)

 

Charging your battery 

The Mariner 500

’s battery system is the safest and latest technology in Lithium Ion battery cells and was designed to be 

easily charged. Chapter 8 offers a detailed explanation on battery management but the following information is a basic 

guide in charging your battery. The battery is a removable device and can be charged on or off the bicycle. If removing 
the battery to charge it, please follow these instructions. 

 

Locate  the  key  ignition  on  the  battery  and  turn  the  key  in  a  counter  clockwise  rotation  to  the 

“UNLOCK” 

position. 

You must push the key in to turn from the “OFF” position to the “UNLOCK” position. 

 

 

Grab the handle at the back of battery and carefully pull towards the back of the bicycle to slide off. 

 

 

The battery is now transportable and can be charged away from the bicycle 

when in “UNLOCK” position. 

 

Summary of Contents for Mariner 500 v4

Page 1: ...All rights reserved PRODECO TECHNOLOGIES and the PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES Printed in USA USER GUIDE v v v4 4 4 IMPORTANT ALUMINUM FRAME NOT INTENDED FOR ABUSIV...

Page 2: ...gears 11 n Watching for obstacles around you 11 o Safe riding in various conditions 11 p Charging your battery 11 4 Chapter 4 Safety 12 a The basics 12 b Riding safety 12 c Wet weather riding 13 d Re...

Page 3: ...attery disposal 25 9 Chapter 9 Electrical Components 25 a HUB motor 25 b Brushless hall sensor controller 26 c Wiring harness 26 d Throttle 26 10 Chapter 10 Warranty Service and Repair 27 a 2 year lim...

Page 4: ...uctions before your first ride You should always fully charge your Li ion LiFEPO4 battery every 10 miles regardless of the amount of small trip distances You should always fully charge your Li ion LiF...

Page 5: ...fully assembled and only requires the insertion of the seatpost You can learn how to insert the seatpost and adjust for your height in Chapter 3 Basic Instructions section b Adjusting the saddle The...

Page 6: ...Wrench 10mm Wrench 12mm Wrench 13mm Wrench 15mm Wrench 2 Tire Levers f Registering your new bike For the warranty to take effect you must register your new bicycle Registration of your electric bicycl...

Page 7: ...ease lever is closed This can be accomplished by tightening the quick release nut clock wise which is located on the opposite end of the quick release lever WARNING The seat post includes a minimum in...

Page 8: ...states following the classification of that by the CPSC Consumer Product Safety Commission DOT NHSTA Further the US NHSTA National Highway Traffic Safety Administration defines low speed electric bicy...

Page 9: ...et manufacturer s instructions for fit use and care of your helmet Do you have all the other required and recommended safety equipment for your area It s your responsibility to familiarize yourself wi...

Page 10: ...some differences to note An electric bike is slightly heavier and requires more time to stop due to higher traveling speeds Your bike is also equipped with a powerful motor that provides a boost noti...

Page 11: ...ording to one complete rotation of the crank set If requiring more torque you will shift to a larger rear sprocket for a higher rotation of pedaling to a lower speed of the rear wheel To switch to a l...

Page 12: ...clips or bands keep pants legs from tangling in the chain Avoid crossing raised sewer grates Regular maintenance is essential for safe riding Refer to the maintenance recommendations If you do not ha...

Page 13: ...any object scan ahead and behind you for a gap in traffic signal your intentions to move and then follow through with your intentions Be aware of the traffic around you Ride defensively Use extra car...

Page 14: ...ddle clamp allows the saddle to be moved back or forward an additional 7 5mm each way c Recommended sizing In today s bicycle industry the top tube length is actually more important than the seat tube...

Page 15: ...eferred throttle and or shifter position The optimum position to set your brake levers depends on your riding position but it should be the extension of your arm Your brake lever should be located at...

Page 16: ...other end The cam lever applies pressure and locks the axle in place The majority of higher quality bicycles produced in the last decade incorporates this design When removing the wheel it will be eas...

Page 17: ...nut and depress the valve stem WARNING Patching a tube is an emergency repair If you do not apply the patch correctly the tube can possibly fail which could cause you to lose control and fall Replace...

Page 18: ...le has been designed to withstand the elements by utilizing stainless steel anodized and painted aluminum alloys brass plus galvanized or painted metals Stainless steel and brass are used in their nat...

Page 19: ...ted and must be replaced Used DOT fluid should be recycled or disposed of in accordance to local and federal regulations NEVER pour used DOT fluid down a sewage or drainage system or into the ground o...

Page 20: ...ays to adjust your derailleur but for a simple adjustment on the changing of gears follow these instructions Located at the shifter the adjusting knob where the cable enters the shifter will adjust ge...

Page 21: ...refer not turning the bicycle upside down you will need to pick up the wheel off the ground to test Pick up the front of the bicycle by the handlebar and spin the wheel the wheel should spin straight...

Page 22: ...lon cage To fold the pedals squeeze the tabs and pull the pedal outwards with a slight force Once the pedal nylon cage slides out from the aluminum body you can fold the pedal down To straighten the p...

Page 23: ...bolts 4 bolts 60 lb in 5 lb ft 6 78 Stem quill bolt 250 lb in 20 8 lb ft 28 25 Throttle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the l...

Page 24: ...on If the key has difficulty locking the battery attempt to slide the battery in place again following the instructions above To remove the battery follow these instructions Locate the key ignition on...

Page 25: ...he battery is covered under warranty for the first 2 years of use After 2 years a replacement battery can be purchased by contacting your dealer or Prodeco Technologies The battery part number and pri...

Page 26: ...ss Your bicycle uses a separate wiring harness for the motor to plug to the controller This allows for easy replacement d Throttle SEE PHOTO The variable throttle included with all Prodeco bicycles ha...

Page 27: ...ue can arise Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date whichever is sooner The production date is part of your master se...

Page 28: ...echnologies website at www prodecotech com or you can fill out the registration card in the next section below and either scan it to service prodecotech com fax it to 954 974 6729 or mail it to Prodec...

Page 29: ...FEPO4 51 2V 9Ah Removable v1 3b Power Twist Throttle Control Headset CNC s Aluminum Integrated 44mm Sealed Bearing Stem HL 308 Folding Adjustable Aluminum Alloy Handlebar HL 110 Straight Flat Bar Alum...

Page 30: ...CNC B 49 95 27 HUB FRONT WR 95 36 x 12G Quick Release DISC Sealed Bearings 100mm Black PT HU FR WR95 SBD B 21 95 28 KICK STAND Aluminum K06 Adjustable Single Leg for 20 Bikes Black PT KS 06 AD SL B 9...

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