Proceq ZAA 2600.HA Instruction Manual Download | Manualshive

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Summary of Contents for ZAA 2600.HA

Page 1: ...Proceq ZAA 2600 HA Automatic Film Applicator Instruction Manual ...

Page 2: ...5 Assembly and starting up 14 5 1 Disassemly for transport 19 5 2 Startup 19 5 3 Shutdown 20 6 Application 20 6 1 Preparation 20 6 2 Application with wire bar or profile rod 21 6 2 1 Using the optional collecting device 22 6 2 2 Fixing unit for profile rods and wire bar applicators applicators 24 6 3 Application with gap applicator 24 7 Operation and Menu 26 7 1 Main screen 26 7 1 1 Manual moving ...

Page 3: ...on mode 33 7 5 Status messages 33 7 5 1 Overload 33 7 5 2 The motor is overheated 33 7 5 3 Lubrication of the guide rod 33 7 6 Emergency Stop function 34 8 Changing the heating plate 35 9 Converting from applicator into basic unit 36 10 Converting from basic unit into applicator 36 11 Maintenance and cleaning 37 11 1 Maintenance and cleaning work that can be carried out by the user 37 11 2 Cleanin...

Page 4: ...served without obligation for Proceq SA to update Some of the images shown in this instruction manual may be of a pre production model and or are computer generated therefore the design features of the delivered product may differ in various aspects The instruction manual has been drafted with the utmost care Nevertheless errors cannot be entirely excluded The manufacturer will not be liable for e...

Page 5: ...ion area with moveable start and stop positions Reproducible operator independent results Optional modification set with special isolation for use with heatable vacuum plates or heating plates Double sided glass plate for dual purpose operation one side with printing blanket for wire bar applicators and profile rods on the other side glass surface for other applications Easy to turn glass plate wi...

Page 6: ...uring operation Always wear safety glasses during operation Only connect the Proceq ZAA 2600 to alternating current of a voltage of 100 240 V at 50 to 60 Hz The voltage must correspond to the information given on the identification plate of the apparatus The device may only be connected to sockets with a protective earth conductor Never use a damaged power supply cable Only use power cable with pr...

Page 7: ...g the Proceq ZAA 2600 must have read and understood this instruction manual in its entirety in particular the safety precautions and warnings Unauthorized modifications and changes of the Proceq ZAA 2600 are not permitted Reproduction without permission is not allowed Before lifting or moving the apparatus the heating plate glass plate must be removed to reduce the total weight Tilting the device ...

Page 8: ... seen on the device Danger of hand injury Hands can be bruised or otherwise injured Risk of burning on hot surfaces Touching such marked surfaces is prohibited Danger of electric shock Risk of inflammation of substances through heat heating plate ...

Page 9: ... checking of the goods has to be done within the time limit set by the carrier which is normally 7 days However the period could vary depending on the courier Hence it is recommended to check the exact time limit when receiving the goods If there are any damages also inform your authorized Proceq agent or Proceq SA immediately 3 2 Shipment Should the device be transported again it must be packaged...

Page 10: ...evel power cable Allen key 3 mm and 2 5 mm certificate of manufacturer instruction manual 3 4 Options for all Proceq ZAA 2600 versions Precision vacuumplates with a series of holes of 1 mm 0 04 with a series of holes of 0 5 mm 0 02 Vacuum pumps with hose 230 V 115 V Profile rod Wire bar film width approx 320 mm 12 6 total length 405 mm 15 94 with 1 wet film thickness according to your choice Fixin...

Page 11: ...pplication To modification set Heatable Application either a heatable precision vacuum plate or a heating plate must be selected Options available for selection are listed below Precision vacuumplates heatable up to 150 C With holes of 1 mm 0 04 230 V With holes of 1 mm 0 04 115 V With holes of 0 5 mm 0 02 230 V With holes of 0 5mm 0 02 115 V Heating plates for temperature up to 150 C 230 V 115 V ...

Page 12: ...Seite 12 4 Device overview 9 2 8 1 4 11 7 3 10 12 13 14 15 19 5 17 18 20 22 21 6 16 23 ...

Page 13: ...feet 10 Power button 11 EMERGENCY Stop button 12 Touchscreen 13 Power supply 100 V 240 V 50 Hz 60 Hz 14 Delay action fuse 0 8 A 250 V 15 Main switch On Off 16 Knurled screw 17 Side panel 18 Fixing screw of the side panel 19 USB Port for future use 20 Isolation plate 21 Back heating plate holder 22 Front heating plate holder 23 Drawing unit 24 Temperature controller connection 25 Hose connection fo...

Page 14: ...ubber feet Remove the screws of the adjustable start stop 1 and end stop 2 Remove the side panels 17 by loosening and removing the Allen screws 18 Assemble the clamping device 5 and holding device 8 with the delivered Allen screws Reassemble both side panels 17 the one with the slit on the right side the other on the left side Refasten the screws of the adjustable start 1 and end stop 2 ...

Page 15: ...Seite 15 ...

Page 16: ...er 4 and the clamping grip 3 together until you hear a click then tilt the clamping grip 3 backwards Place the isolation plate 20 into the device Assemble the back heating plate holder 21 and the front heating plate holder 22 with the 4 provided Allen screws 22 21 ...

Page 17: ... the unit Insert the glass plate heating plate in the device by first guiding the cable under the clamping device 5 Insert the weight 7 into the guides of the holding device 8 with the black rubber part facing forward first one side of the weight then the other as shown below 7 ...

Page 18: ... the temperature controller as described in the separate instruction manual To protect persons and the apparatus proper care must be taken when lifting or carrying it It is recommended to hold and carry the Proceq ZAA 2600 on both sides of the housing Always remove the glass plate before lifting or tilting the device 16 ...

Page 19: ...r fixing screws Remove the clamping device 5 the inserted plate the back heating plate holder 21 and the front heating plate holder 22 Remove the isolation plate 20 Reassemble both side panels 17 the one with slit on the right side the other one on the left side Refasten the previously removed screws of the start 1 and end stop 2 Move both adjustable stops 1 2 to the middle of the device Screw in ...

Page 20: ...al isolation plate heating plate only versions with special isolation plate or If using a wire bar or profile rod use the printing blanket side of the glass plate For other applicators use the glass plate with the glass surface up see chapter 8 Changing the heating plate on page 35 Depending on the coating material used the test may only be carried out in a ventilated environment Heating of substa...

Page 21: ...ode is indicated with a straight arrow on the main screen Lift up the weight 7 and hinge it into the top position 6 Set the start stop 1 as follows Move the open clamping device 5 and the holding device 8 to the back of the apparatus Place your substrate e g test chart film at the desired position on the glass plate and fix it with the clamping device 5 by pulling on the clamping grip 3 Move the h...

Page 22: ...28 Apply the desired quantity of coating material on the substrate in front of the applicator rod Start the drawing process by tapping the arrow on the touchscreen The Proceq ZAA 2600 will now move the drawing unit 23 forward and draw a uniform film on the substrate The drawing unit 23 will automatically stop when it reaches the end position defined on the touchscreen Lift the weight 7 and hinge i...

Page 23: ...ndicated by a bent arrow on the main screen Lift the weight 7 and hinge it into the top position 6 Set the starting position as follows Place your substrate e g test chart film at the desired position on the glass plate and fix it with the clamping device 5 by pulling on the clamping grip 3 Move the drawing unit 23 to the start stop by pressing the Manual back button Zero the device by tapping the...

Page 24: ...ating material Set the desired drawing speed on the touch screen see chapter 7 1 6 Setting the drawing speed on page 28 Apply the desired quantity of coating material on the substrate in front of the applicator rod Start the application procedure by tapping the arrow button on the touch screen 6 2 2 Fixing unit for profile rods and wire bar applicators applicators Place the profile rod or wire bar...

Page 25: ... gap applicator using the button Set the starting position by tapping the Zero button on the touch screen Set the end stop 2 as follows Loosen the screw of the end stop 2 Position the end stop 2 behind the desired drawing area and lock it by refastening the screw The end stop 2 has a safety function Set the drawing length using the touchscreen refer to chapter 7 1 7 Setting the drawing length on p...

Page 26: ...ch it off with the main switch 10 For substrates between 4 mm and 11 mm thickness use the included weight lifter To install remove the weight 7 and place the weight lifter in the holding device 8 with the top marker facing up then place the weight 7 back in the holding device 8 If the weight 7 has to be lifted even higher place the weight lifter with the top marker facing down in the holding devic...

Page 27: ...ernatively the drawing unit 23 can also be moved by hand by applying forward or backward pressure at the middle of the weight 7 7 1 2 Zero the drawing unit The current position of the drawing unit 23 can be set to 0 by pressing the Zero button 7 1 3 Draw The application process is started by pressing the Draw button Depending on the drawing mode selected the draw button shows a straight arrow for ...

Page 28: ... on the right side of the screen to change the value The value can also be changed by using the and buttons The adjusted value of the drawing speed will automatically be saved in the currently selected layout 7 1 7 Setting the drawing length The drawing length can be set by tapping the Length field A slider will appear on the right side of the touch screen to change the value The value can also be...

Page 29: ... are always integrated in the menu however they are not working without the modification sets If you see this screen the device is in crockmeter mode Go back to the application mode as follows Open the menu select Setup and Machine Mode then tap Applicator 7 1 10 Movement lock The movement lock blocks all movement commands of the drawing unit 23 It can be activated and deactivated by tapping the l...

Page 30: ...ode Acceleration mode Unit of length mm cm inch Speed unit mm s cm s inch s Enable sound Sound volume Device name Device serial number Software version Meter counter Device version Microste Res Parameter Acceleration Parameter Motor Current Parameter Info Machine Mode Moving mode Motor settings Units Admin Power User Extended User User User role Layout 1 10 Language German English Sound ...

Page 31: ... 3 1 Selecting a layout The current layout can be selected by tapping the layout field on the main screen 7 3 2 Editing the selected layout To edit the currently selected layout choose Selected layout in the menu The parameters Name Speed and Length can be adjusted by tapping the values entering the desired adjustment and confirming it with OK Return to the main screen by tapping the Home button T...

Page 32: ...Settings Motor settings in the menu 7 4 1 Return speed Return speed sets the speed at which the holding device 8 returns automatically to the zero position after application when in Reverse mode 7 4 2 Manual speed Manual drive speed sets the speed at which the drawing unit 23 moves when using the manual back or manual forward buttons 7 4 3 Speed mode There are two speed modes Normal 0 300 mm s The...

Page 33: ... This message is only an information you can tap either on OK or move forward with Should this message be displayed repeatedly during application the applicator resistance is probably too high A possible solution could be to increase the acceleration mode Select Setup and Motor Settings then Acceleration mode and tap Elevated in the menu 7 5 2 The motor is overheated If the motor of the unit is ov...

Page 34: ...n 11 immediately stops the motor The power supply of the motor is interrupted so that the drawing unit 23 can be moved by hand The touchscreen and control unit of the Proceq ZAA 2600 remain active since only the power supply is interrupted To unlock the Emergency Stop button 11 turn it counterclockwise The following message will be displayed after unlocking the Emergency Stop The Zero position mus...

Page 35: ...y back of the device and that the clamping device 5 is released Lift the weight 7 and hinge it into the top position 6 of the holding device 8 Carefully lift the heating plate at the front edge and pull it out of the apparatus Carefully place the glass plate into the holder with the required side facing up Use the printing blanket when working with a wire bar applicator or profile rod the glass su...

Page 36: ...the drying time Before mounting an optional modification set the device has to be converted to basic unit To reach the basic unit condition follow the instructions of chapter 5 1 Disassemly for transport on page 19 10 Converting from basic unit into applicator In order to prepare the device for the application mode follow the instructions of chapter 5 Assembly and starting up as from page 14 Alway...

Page 37: ...atus use commercially available cleaning agents such as cleaning agent for glass benzine acetone Do not use strong acids or alkaline liquids For cleaning of the printing blanket use only cleaning agents which do not affect the printing blanket Unsuitable for this purpose are solvents containing ketone such as acetone or nitro cellulose diluents Before cleaning the Proceq ZAA 2600 always switch off...

Page 38: ...en key Turn the apparatus carefully on one side so that the side opening of the cover becomes accessible Put some drops of sewing machine oil on your finger and spread it over the whole length of the guide rods Repeat this for the other side of the apparatus Adjust the start stop 1 at the very beginning and the end stop 2 at the very end and let the apparatus run back and forth several times so th...

Page 39: ... the fine fuse 14 only by an equivalent fuse of the same type with the same specification Observe that the inscription at the connection caps of the fuse corresponds to one of the following designations T 0 8 A 250 V T 800 mA 250 V T 800 250 V Clamp the new fuse into the fuse holder 14 and put it back in its place Should it still be impossible to switch on the apparatus please contact Proceq SA or...

Page 40: ...ss plate 17 6 kg 35 2 lbs Weight with glass plate 24 kg 48 lbs Application length up to 393 mm 15 47 Application width up to 300 mm 11 81 Power supply 115 VAC 230 VAC 10 50 Hz 60 Hz Power consumption 108 W Fuse power supply 0 8A 250 VAC delay action Standards depending on used accessories ASTM D823 Warranty 2 years Ambient conditions for the operation Temperature range 5 C to 40 C 41 F to 104 F Re...

Page 41: ...Seite 41 General Excess voltage category II Degree of soiling 2 Protection class 1 Altitude up to 2 000 m above sea level For indoor use only ...

Page 42: ...e 9 Device Delivery 9 Description 6 Startup 18 Switching off 19 Turning off 19 Turning on 18 Device overview 12 Disassembly for transport 18 Draw 27 E Emergency Stop function 33 Exclusion of liability 5 Extent of delivery 10 F Features 6 Fixing unit for profile rods 23 for wire bar applicators 23 Fuse Replacing 38 G Guide rods Lubrication 37 I Inspection 38 Instrument Delivery 9 Description 6 Shut...

Page 43: ...n 7 Select layout 27 Setting the drawing length 27 Setting the drawing speed 27 Shipment 9 Shutdown 19 Speed mode 31 Startup 18 Status messages Lubrication of the guide rods 33 Motor is overheated 32 Overload 32 T Technical specifications 39 Temperature Operation 39 Transport 18 Transportation Damages 9 Turn on 18 Turning off 19 V Vacuumplate 10 W Weight lifter 25 Wire bar 10 Z Zero the drawing un...

Page 44: ...Subject to change Copyright 2017 by Proceq SA Schwerzenbach All rights reserved www proceq com Version 1 4 dated 29 12 2017 ...

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