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ITEM 63078 

        

SAFETY

Op
ERA
TION

M

AINTENANCE

SETU
p

Operation 

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual 

including all text under subheadings therein before set up or use of this product.

pre-Start Checks

Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting.   

If any problems are found, do not use equipment until fixed properly.

Checking and Filling Engine Oil
NOTICE:  Your Warranty is VOID if the engine’s 

crankcase is not properly filled with oil before 

each use.  Before each use, check the oil level.  

Engine will not start with low or no engine oil.

1.  Make sure the engine is stopped and is level.
2.  Close the Fuel Valve.
3.  On the back of the Generator, pull the Dipstick out, 

and wipe its end off with a clean, lint free rag.

4.  Reinsert the Dipstick fully and remove it to 

check the oil level.  The oil level should be 

up to the full level as shown in Figure U.

5.  If the oil level is at or below the low mark:

a.  Clean the top of the yellow Oil Fill Cap 

and the area around it.

b.  Remove the Oil Fill Plug by 

turning it counterclockwise.

c.  Add the appropriate type of oil until the oil level 

is at the proper level.  SAE 10W-30 oil is 

recommended for general use.   

(Table A: SAE Viscosity Grades on page 23 in 

the Maintenance section shows other viscosities 

to use in different average temperatures.)

6.  Thread the Oil Fill Plug back in 

and reinsert the Dipstick.

NOTICE:  Do not run the engine with too little oil.  

Engine will shut off if engine oil level is too low.

Oil Fill plug 

(yellow)

Dipstick

Figure T:  Oil Fill plug and Dipstick 

(on back of Generator)

Dipstick

Engine 

Crankcase

Full Level

Figure U:  Oil Fill Level

Checking and Filling Fuel

WARNING!

 

TO pREVENT SERIOUS 

INJURY FROM FIRE:

 

Fill the fuel tank in a well-ventilated area 

away from ignition sources.  If the engine is 

hot from use, shut the engine off and wait 

for it to cool before adding fuel. 

Do not smoke. 
1.  Clean the Fuel Cap and the area around it.
2.  Unscrew and remove the Fuel Cap.
3.  If needed, fill the Fuel Tank to about 1 inch under 

the fill neck of the Fuel Tank with 87 octane or 

higher unleaded gasoline that has been treated 

with a fuel stabilizer additive.  Follow fuel stabilizer 

manufacturer’s recommendations for use.

Note:  Do not use gasoline containing more than 

10% ethanol (E10).  Do not use E85 ethanol.
Note:  Do not use gasoline that has been stored in a 

metal fuel container or a dirty fuel container.  It can 

cause particles to enter the carburetor, effecting 

engine performance and/or causing damage.

4.  Then replace the Fuel Cap.
5.  Wipe up any spilled fuel and allow excess 

to evaporate before starting engine. 

To prevent FIRE, do not start the engine 

while the smell of fuel hangs in the air.

Summary of Contents for 63078

Page 1: ...a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents When unpacking make sure that the prod...

Page 2: ...Forced air cooled Fuel Type 87 octane stabilizer treated unleaded gasoline Capacity 7 Gallons Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below SJ class oil Capacity 2 Quarts Run Time 50 Lo...

Page 3: ...ded could result in minor or moderate injury Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement RPM Revolutions Per Minute HP Horsepower WARNING marking...

Page 4: ...n requirements 5 Set up and use only on a flat level well ventilated surface 6 All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians a...

Page 5: ...d by a portable generator 11 Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electr...

Page 6: ...ear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 32 Parts especially exhaust system components get ve...

Page 7: ...correctly 8 Store equipment out of the reach of children 9 Follow scheduled engine and equipment maintenance GFCI Protection This Generator is equipped with two 3 Prong duplex 120V ground fault circu...

Page 8: ...ng the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Components and Controls GROUND IF ANY CIRCUIT BREAKERS TRIP ENSURE THAT ALL CIRCUIT BREAKERS ARE RE...

Page 9: ...7 ITEM 63078 Safety Operation Maintenance Setup Control Panel Battery sold separately Handle Spark Plug 1 of 2 Fuel Cap Figure B Generator Front Lifting Bracket Fuel Valve Muffler Oil Fill Plug Dipsti...

Page 10: ...can be ensured by installing an altitude kit at altitudes higher than 3000 ft above sea level At elevations above 8000 ft the engine may experience decreased performance even with the proper main jet...

Page 11: ...e G 7 Detach the top of the Fuel Filter Clip 144 from the Air Cleaner Base 140g Intake Cover Bolts 142 Air Cleaner Base Bolts 143 Fuel Filter Clip 144 Air Cleaner Base 140g Figure G Remove Bolts and C...

Page 12: ...el Hose 13 Locate the Throttle Rod 173 connection on the left side of the carburetor See Figure J Throttle Rod 173 Throttle Rod Spring 174 Throttle Rod Clip 138 Figure J Disconnect Throttle Rod 14 A S...

Page 13: ...Bolt 132 Bolt 132 Figure O Disconnect Solenoid Valve wire connector 21 Remove Bolt 133 and two Bolts 132 from the Carburetor Intake Elbow 131 See Figure O 22 Remove the Carburetor assembly from the en...

Page 14: ...ith its Clip 17 18 6 Attach the Breather Hose to the Carburetor and secure it with its Clamp 16 7 Attach the Throttle Rod Spring to the Throttle Rod Clip on the left side of the Carburetor 15 8 Insert...

Page 15: ...qualified to do so 2 To ground the Generator connect a 4 AWG grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included that has been driven at least...

Page 16: ...e Table A SAE Viscosity Grades on page 23 in the Maintenance section shows other viscosities to use in different average temperatures 6 Thread the Oil Fill Plug back in and reinsert the Dipstick NOTIC...

Page 17: ...th low or no engine oil 4 Allow the Engine to run for several seconds Then if the CHOKE Knob is in the START position push the CHOKE Knob in very slowly to the RUN position Note Pushing the CHOKE Knob...

Page 18: ...enerator s wattage capacity to the appliance tool or equipment Use the DC12V Receptacle to power 12VDC equipment WARNING Do not charge batteries without a proper charge controller Do not overcharge a...

Page 19: ...ts If They Are Not Listed For equipment with a motor Use the rated watts amount as an estimate of additional Start up Watts For most lights or heaters there are no additional start up watts JOB SITE D...

Page 20: ...g the Engine 1 To stop the engine in an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Remove all electrical load devices from the Generator b Turn the En...

Page 21: ...d Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediate...

Page 22: ...tilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew...

Page 23: ...Oil Drain and Oil Filter Location 9 On the back of the Generator pull the Dipstick out and wipe its end off with a clean lint free rag Oil Fill Plug yellow Dipstick Figure X Oil Fill Plug and Dipstic...

Page 24: ...rect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be d...

Page 25: ...ke 3 LUBRICATION a Change engine oil b Clean out area around spark plugs Remove spark plugs and pour one tablespoon of engine oil into each cylinder through spark plug holes c Replace spark plugs but...

Page 26: ...er handle 7 Push Choke in to RUN position Remove spark plugs and briefly turn the key to Start to air out the chambers Reinstall spark plugs and pull Choke out to START position 8 Replace Fuel Filter...

Page 27: ...gine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with mo...

Page 28: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLI...

Page 29: ...onents of the emissions control system and are covered by this two 2 year warranty For a full list of emissions control components covered by this warranty please see 40 CFR 1068 Appendix I 1 Fuel Met...

Page 30: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Page 31: ...fety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustratio...

Page 32: ...64 Cover Oil Pump 1 65 Spring Pressure Relief Valve 1 66 Ball Steel 1 67 Strainer Oil 1 68 Gear Assembly Governor 1 Part Description Qty 69 Oil Dipstick 1 70 Gasket Oil Pump 1 71 Crankshaft Assembly...

Page 33: ...ine 1 200 Power Support Combination 1 201 Bolt 16 202 Nut 16 203 Nut 4 204 Washer Flat 4 205 Cushion Engine Frame 4 206 Bolt 8 207 Bolt 4 Part Description Qty 208 Lifting Handle 1 209 Screw 1 210 Supp...

Page 34: ...6 205 206 205 206 206 206 205 206 206 205 215 218 213 213 216 216 217 217 211 211 210 211 211 212 202 202 201 203 203 203 201 201 208 207 209 207 207 207 221 200 206 214 204 204 221 222 222 211 211 21...

Page 35: ...0 51 51 26 25 27 32 43 28 30 32 33 42 31 30 29 31 36 35 36 42 36 36 34 37 38 38 38 39 41 39 40 42 42 48 34 42 46 42 44 47 45 45 53 53 52 52 52 52 52 52 52 57 58 59 55 54 55 56 64 61 63 65 66 67 60 62...

Page 36: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797...

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