Esta 09.730.008 Installation Manual Download

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Installation guide

DDE 2000 eco

DDE 2000 eco order no.: 09.730.008

Do not use this product unless you have

read the installation instructions and understood them.

Original operating instructions

09730008-08-02

Summary of Contents for 09.730.008

Page 1: ...stallation guide DDE 2000 eco DDE 2000 eco order no 09 730 008 Do not use this product unless you have read the installation instructions and understood them Original operating instructions 09730008 08 02 ...

Page 2: ...r ESTA Apparatebau GmbH Co KG Tel 49 0 73 07 80 4 0 Gotenstr 2 6 Fax 49 0 73 07 80 4 500 89250 Senden Email info esta com Germany www esta com Copyright notice per DIN ISO 16016 2007 12 Transfer or reproduction of this document or the use or communication of its content is forbidden without explicit consent Violators will be liable for damages All rights to patent utility or design registration ar...

Page 3: ...ards 14 5 Delivery and commissioning 15 5 1 Delivery and transport 15 5 2 Connection 16 5 3 Function check 19 5 4 Commissioning 20 5 6 Troubleshooting during commissioning 22 6 Operating instructions 22 6 1 Switching on the product 22 6 2 Operating the product 22 7 Maintenance troubleshooting 24 7 1 Maintenance instructions 24 7 2 Inspection and maintenance intervals 25 7 3 Detach filter mat outle...

Page 4: ... disposal of the collected material Responsibilities must be clearly established for the following Installation Commissioning Operation Maintenance and repairs Read the instructions carefully before working with the product The product may only be used by persons who have been instructed in its handling and are explicitly authorised to use it Always keep the instructions at the place where the pro...

Page 5: ...acuum Pa 2 600 Max airflow volume m h 2 000 average sound pressure level LpA dBA 68 Dimensions L x W x H including filter unit mm 1 460 x 840 x 1 440 Gesamtgewicht incl Filtereinheit kg 230 kg Ambient temperature C 5 40 Rel humidity 30 70 Min spatial requirement around the product Operator s side front Inlet Outlet Rear Top mm 1 000 1 000 1 000 500 1 000 Production year See model plate using the e...

Page 6: ...n machines which generate grinding dust and chips Other applications are considered unintended use ESTA is not liable for damages due to unintended use 2 2 3 Improper use The product has been manufactured according to the state of the art and recognized safety regulations Unintended use may cause hazards Therefore Do not operate without an appropriate filter unit from the DDE 2000 series Do not us...

Page 7: ...cription 0973008 52 02 DDE 2000 eco 7 3 Product Description 3 1 Product presentation of DDE 2000 fan unit Filter unit Outlet element Disposal unit Mains power supply Intake port Compressed air connection Fan Unit ...

Page 8: ...nts these coarse particles being sucked against the filter The filter cartridges are manually cleaned with compressed air Compressed air is connected to the rotating cleaning device in the filter unit of the product via the compressed air connector The filters are freed from dust and regenerated through this cleaning The disposal unit attached below the filter collects the dust that has been clean...

Page 9: ...are categorized as follows DANGER Hazard warning about an immediate danger to people Failure to comply can lead to severe injury or death WARNING Warning about a recognisable hazard Failure to comply can lead to severe injury or death and can destroy the product or parts thereof CAUTION Instruction about a hazard Failure to comply can lead to mild injury and to damage to the product 4 2 Symbol exp...

Page 10: ... read and observe the operating instructions and safety instructions as per ISO 11684 1 Switch off the product 2 Wait 5 minutes 3 Then pull out the collection drawer or open the product Do not take in glowing dust or other sources of ignition Do not use in conjunction with spark generating machinery ...

Page 11: ...volume of fresh air must be fed in This occurs with natural ventilation if the volume of the work room is 1 060 m e g 353 m surface with a 3 m ceiling height According to work equipment user directives 2009 104 EG and TRGS 560 safety devices for prevention or removal of hazards must be regularly maintained and regularly inspected by an expert for safe flawless operation In all emergencies the prod...

Page 12: ... out for pipe and hose connections and further valves dismantle is necessary WARNING Crushing hazard due to loose or open covers during operation Keep covers tightly closed during operation WARNING Risk of tripping with the collection drawer s lifting device due to not paying attention or with the collection drawer pulled out Always pay attention to the local accident prevention regulations Keep y...

Page 13: ...alist Use only original ESTA replacement parts DANGER High voltage electric shock when working on the running product Switch product off via the main system and secure against being switched back on Render the product voltage free via the connected main system Any work on the electrical grid and on voltage conducting parts may only be performed by an electrical specialist DANGER Residual hazard fr...

Page 14: ... dust deposits Observe the minimum air speed required for your application and the resulting minimum airflow volume CAUTION Damage due to dust build up in the pipe system Check the connected piping system regularly for dust deposits Observe the minimum air speed required for your application and the resulting minimum airflow volume When removing the dust collection carton and the collection drawer...

Page 15: ...gravity which is not in the centre when positioning Make sure the floor has adequate weight capacity and can be properly driven on when transporting the product Upon delivery inspect the product for transportation damage Damage determined must be reported and documented immediately At delivery the product is fastened to a pallet Remove the protective cover and floor securing device Check the deliv...

Page 16: ... only be performed by an electrical specialist Use only original ESTA replacement parts Before establishing cable connections between the product and the available mains check whether the operating voltage specified on the rating plate matches that of the mains Place the product horizontally on an even surface as close as possible to the dust source A CEE wall socket with a slow blow fuse must be ...

Page 17: ...Up to 6 starts 7 5 15 kW Up to 4 starts 15 30 kW Up to 3 starts from 30 kW Electronically controlled overrun time 5 2 4 Pneumatic connection Compressed air is required for the manual rotary cleaning of the filter elements in the filter unit Connect oil and water free compressed air to ensure operational safety and machine availability Connection to the compressed air supply compressor is made at t...

Page 18: ...ength of 3 m that meets the national requirements for this application an appropriate pipe wrap fold that meets the national requirements for this application approved adapters for short diameter on the connection piece If the pipe diameter is increased or the pipeline lengthened it cannot be guaranteed that no dust deposits will collect in the pipeline Observe the minimum air speed for your appli...

Page 19: ... of rotation is incorrect the product becomes inadmissably hot the volume increases the airflow volume falls and the product s suction performance suffers as a result Damage to the product cannot be ruled out After first switching on the product for the first time you should check that the fan rotor s direction of rotation is correct 1 Switch on the product via the main switch of the connected sys...

Page 20: ...isconnect the product from the compressed air supply 2 Switch the product on via the connected main system 3 Place the product on an even surface as close as possible to the work station 4 Switch the product back on via the connected main system 5 Connect the compressed air 5 4 1 Preparing the dust collection containers Dust collection containers are inserted in the dust collection drawer Prepare ...

Page 21: ...owly and carefully Insert a new empty disposal carton into the bracket of the collection drawer Push the collection drawer fully back into the product Push the lifting device lever down so that the collection drawer is closed upwards tightly If no disposal carton is required in the collection drawer due to the nature of the material collected the device can also be operated without this In such an...

Page 22: ...ched on off too often within a short period of time Please consult the Activation operations for motors table 6 Operating instructions 6 1 Switching on the product Switch the product on via the main switch of the connected system The compressed air supply must be guaranteed by the connection of a compressed air supply installed on site compressor 6 2 Operating the product After connecting the suct...

Page 23: ... for the cleaning process when the product is completely switched off How 1 Compressed air is brought into the filter cartridges by the rotating compressed air beams wait at least 5 minutes until the cleaning cycle has finished and the compressed air beam no longer rotates When the fan is at a standstill during the rotation cleaning dust may escape from the extraction points due to the compressed ...

Page 24: ...pending on the mode of operation the time intervals could be shorter In this process the entire system must be checked for its seamless functioning by trained specialist personnel Keep written proof of the main annual inspection in the maintenance book enclosed The date of the inspection detected deficiencies and the name of the auditor must be visible from this The date of the next maintenance se...

Page 25: ...nel Half yearly Specialist maintenance personnel Annually In collaboration with the LISSMAC maintenance service In the event of damage As required whole product Visual inspection X Clean X Power cable Visual inspection X Replace X Collection container fill level Visual inspection X Empty X Air guide plate Visual inspection X Clean X Filter mat on outlet element Visual inspection X Replace X Compre...

Page 26: ...ver This must be checked regularly and replaced where necessary Perform a visual inspection when you take off the product cover off the product during cleaning repair or maintenance work To do this 1 Switch off suction via the connected main system 2 Disconnect the compressed air supply 3 Take off the end caps via the fastening screws of the outlet element 4 Release and remove the fastening screws...

Page 27: ...othing Protective gloves Set up locally filtered forced air ventilation in the area where the product is being maintained inspected or cleaned The air guide plate acts as a filter pre separator This prevents the ingress of coarse particles into the filter space Furthermore it has an air channelling function with which the service life of the filter cartridges is improved The air guide plate must b...

Page 28: ...e dust in the collection container can settle 7 Release the fastening screws of the clamping profile and take out the nuts 8 Open the device cover of the filter unit with an upward pivoting motion 9 Release the fastening nuts around the pre separator and take them out 10 While you are carefully pulling out the air guide plate with the handle 11 Wipe off the incrustations in a downward direction wi...

Page 29: ...checked at least every 6 months with a visual inspection for wear and damage After 1000 operating hours at the latest the filter cartridges must be replaced with new ones This work should be done only by an expert wearing personal protective equipment After an extended period of operation the filters clog up slowly due to the ingress of extremely fine dust in the pores Even the manual rotary clean...

Page 30: ...cover of the product 5 Take off the device cover on the handles 6 Loosen and completely remove the filter cartridges fixing nuts 7 Fold the disposal bag over the edge of the filter cartridge 8 As you carefully remove the filter cartridge the disposal bag must be pulled over the entire filter cartridge by the second operator 9 Fasten the end of the bag securely with a cable tie 10 Remove remaining ...

Page 31: ...h a water jet 7 7 Storing the product If the product is not needed in its location of use for a long time it must be stored in a dry room The temperature should not be below 5 C or above 40 C Before the product is stored away 1 Clean the filter cartridges install new ones if necessary 2 Empty the collection drawer and dispose of the collected material according to local regulations 3 Clean the pro...

Page 32: ...deposited residue and clogs and clean it if necessary Cleaning point too low meaning no cleaning of the filter Contact ESTA customer services to adjust the cleaning point Suction performance of the product decreases and does not improve after the cleaning Filter worn Perform filter change Collection drawer full Replace disposal carton empty collection drawer if necessary The resistances in the suc...

Page 33: ...mediately and have ESTA customer service inspect the fan Rotor is scraping on the inlet nozzle or the housing Switch product off immediately and Check the fan for tension and transport damage Check the position of the motor to the bearing and the screw connections Have the fan checked by ESTA customer service Noises from the motor Check hub position Check motor for bearing damage replace bearings ...

Page 34: ...ut the local regulations for packaging and disposal and follow them 8 1 Disposal of collected material Dispose of the tightly sealed disposal carton according to local regulations 8 2 Disposal of the product 1 Take the disposal carton out of the product and seal it tightly 2 Remove the filter cartridges and package them tightly 3 Take the removable parts e g motor fan cover etc out of the product ...

Page 35: ... be fitted with different equipment options The following optional equipment is available for this product 9 3 Control filter Optionally a control filter positioned downstream of the main filters can be used When so doing observe the supplementary instructions on this optional equipment ...

Page 36: ...IN EN 349 2008 09 Safety of machinery minimum distances for preventing body parts from being crushed DIN EN 61000 6 1 2007 10 EMC generic standard Immunity for residential commercial and light industrial environments DIN EN 61000 6 2 2006 03 EMC generic standard Immunity for industrial environments DIN EN 61000 6 3 2011 09 EMC generic standard Interference for residential commercial and light indu...

Page 37: ... 6 1 4 3 1 5 1 1 5 9 1 6 3 1 7 1 2 Note The incomplete machine can be operated only once it has been determined that the building s capacities meet the specifications in the directives mentioned above Technical documentation was created according to Appendix VII Part B of this guideline We agree to provide the responsible authorities with this documentation in electronic form upon justified reques...

Page 38: ...Notes Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

Page 39: ...Notes Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

Page 40: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

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