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ITEM 63078 

        

SAFETY

Op
ERA
TION

M

AINTENANCE

SETU
p

20. Only use a suitable means of transport and 

lifting devices with sufficient weight bearing 

capacity when transporting the generator.

21. Secure the generator on transport vehicles to 

prevent it from rolling, slipping, and tilting.

22. Industrial applications must follow 

OSHA requirements.

23. Do not leave the generator unattended when it is 

running.  Turn off the generator (and remove safety 

keys, if available) before leaving the work area.

24. The Generator can produce high noise levels.  

Prolonged exposure to noise levels 

above 85 dBA is hazardous to hearing. 

Wear ear protection when operating the Generator 

or when working nearby while it is operating.

25. Wear ANSI-approved safety glasses, 

hearing protection, and NIOSH-approved 

dust mask/respirator during use.

26. People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to a heart pacemaker could cause 

pacemaker interference or pacemaker failure.  

Caution is necessary when near the 

engine’s magneto or recoil starter.

27. Use only accessories that are recommended 

by Harbor Freight Tools for your model.  

Accessories that may be suitable for one 

piece of equipment may become hazardous 

when used on another piece of equipment.

28. Do not operate in explosive atmospheres, 

such as in the presence of flammable 

liquids, gases, or dust.  Gasoline-powered 

engines may ignite the dust or fumes.

29. Keep grounded conductive objects, such as 

tools, away from exposed, live electrical parts 

and connections to avoid sparking or arcing.  

These events could ignite fumes or vapors.

30. Stay alert, watch what you are doing and 

use common sense when operating this 

generator.  Do not use while tired or under the 

influence of drugs, alcohol or medication.

31. Dress properly.  Do not wear loose clothing or 

jewelry.  Keep hair, clothing and gloves away 

from moving parts.  Loose clothes, jewelry or 

long hair can be caught in moving parts.

32. Parts, especially exhaust system components, 

get very hot during use.  Stay clear of hot parts.

33. Do not cover the generator during operation.

34. Keep the generator and surrounding 

area clean at all times.

35. Do not smoke, or allow sparks, flames, 

or other sources of ignition around the 

equipment, especially when refuelling.

36. Use the equipment, accessories, etc., in 

accordance with these instructions and in the 

manner intended for the particular type of 

equipment, taking into account the working 

conditions and the work to be performed.  

Use of the equipment for operations different from 

those intended could result in a hazardous situation.

37. Do not operate the equipment with known 

leaks in the engine’s fuel system.

38. WARNING: This product contains or, when 

used, produces a chemical known to the State 

of California to cause cancer and birth defects 

or other reproductive harm.  (California Health 

& Safety Code § 25249.5, 

et seq.

)

39. WARNING: This product contains di (2-ethylhexyl) 

phthalate (DEHP), a chemical known to the State 

of California to cause cancer and birth defects 

or other reproductive harm.  (California Health 

& Safety Code § 25249.5, 

et seq.

)

40. When spills of fuel or oil occur, they must be 

cleaned up immediately.  Dispose of fluids and 

cleaning materials as per any local, state, or 

federal codes and regulations.  Store oil rags in 

a bottom-ventilated, covered, metal container.

41. Keep hands and feet away from moving parts.   

Do not reach over or across 

equipment while operating.

42. Before use, check for misalignment or binding of 

moving parts, breakage of parts, and any other 

condition that may affect the equipment’s operation.  

If damaged, have the equipment serviced 

before using.

  Many accidents are caused 

by poorly maintained equipment.

43. Use the correct equipment for the application.  

Do not modify the equipment and do not use the 

equipment for a purpose for which it is not intended.

Operating precautions (continued)

Summary of Contents for 63078

Page 1: ...a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents When unpacking make sure that the prod...

Page 2: ...Forced air cooled Fuel Type 87 octane stabilizer treated unleaded gasoline Capacity 7 Gallons Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below SJ class oil Capacity 2 Quarts Run Time 50 Lo...

Page 3: ...ded could result in minor or moderate injury Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement RPM Revolutions Per Minute HP Horsepower WARNING marking...

Page 4: ...n requirements 5 Set up and use only on a flat level well ventilated surface 6 All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians a...

Page 5: ...d by a portable generator 11 Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electr...

Page 6: ...ear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 32 Parts especially exhaust system components get ve...

Page 7: ...correctly 8 Store equipment out of the reach of children 9 Follow scheduled engine and equipment maintenance GFCI Protection This Generator is equipped with two 3 Prong duplex 120V ground fault circu...

Page 8: ...ng the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Components and Controls GROUND IF ANY CIRCUIT BREAKERS TRIP ENSURE THAT ALL CIRCUIT BREAKERS ARE RE...

Page 9: ...7 ITEM 63078 Safety Operation Maintenance Setup Control Panel Battery sold separately Handle Spark Plug 1 of 2 Fuel Cap Figure B Generator Front Lifting Bracket Fuel Valve Muffler Oil Fill Plug Dipsti...

Page 10: ...can be ensured by installing an altitude kit at altitudes higher than 3000 ft above sea level At elevations above 8000 ft the engine may experience decreased performance even with the proper main jet...

Page 11: ...e G 7 Detach the top of the Fuel Filter Clip 144 from the Air Cleaner Base 140g Intake Cover Bolts 142 Air Cleaner Base Bolts 143 Fuel Filter Clip 144 Air Cleaner Base 140g Figure G Remove Bolts and C...

Page 12: ...el Hose 13 Locate the Throttle Rod 173 connection on the left side of the carburetor See Figure J Throttle Rod 173 Throttle Rod Spring 174 Throttle Rod Clip 138 Figure J Disconnect Throttle Rod 14 A S...

Page 13: ...Bolt 132 Bolt 132 Figure O Disconnect Solenoid Valve wire connector 21 Remove Bolt 133 and two Bolts 132 from the Carburetor Intake Elbow 131 See Figure O 22 Remove the Carburetor assembly from the en...

Page 14: ...ith its Clip 17 18 6 Attach the Breather Hose to the Carburetor and secure it with its Clamp 16 7 Attach the Throttle Rod Spring to the Throttle Rod Clip on the left side of the Carburetor 15 8 Insert...

Page 15: ...qualified to do so 2 To ground the Generator connect a 4 AWG grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included that has been driven at least...

Page 16: ...e Table A SAE Viscosity Grades on page 23 in the Maintenance section shows other viscosities to use in different average temperatures 6 Thread the Oil Fill Plug back in and reinsert the Dipstick NOTIC...

Page 17: ...th low or no engine oil 4 Allow the Engine to run for several seconds Then if the CHOKE Knob is in the START position push the CHOKE Knob in very slowly to the RUN position Note Pushing the CHOKE Knob...

Page 18: ...enerator s wattage capacity to the appliance tool or equipment Use the DC12V Receptacle to power 12VDC equipment WARNING Do not charge batteries without a proper charge controller Do not overcharge a...

Page 19: ...ts If They Are Not Listed For equipment with a motor Use the rated watts amount as an estimate of additional Start up Watts For most lights or heaters there are no additional start up watts JOB SITE D...

Page 20: ...g the Engine 1 To stop the engine in an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Remove all electrical load devices from the Generator b Turn the En...

Page 21: ...d Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediate...

Page 22: ...tilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew...

Page 23: ...Oil Drain and Oil Filter Location 9 On the back of the Generator pull the Dipstick out and wipe its end off with a clean lint free rag Oil Fill Plug yellow Dipstick Figure X Oil Fill Plug and Dipstic...

Page 24: ...rect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be d...

Page 25: ...ke 3 LUBRICATION a Change engine oil b Clean out area around spark plugs Remove spark plugs and pour one tablespoon of engine oil into each cylinder through spark plug holes c Replace spark plugs but...

Page 26: ...er handle 7 Push Choke in to RUN position Remove spark plugs and briefly turn the key to Start to air out the chambers Reinstall spark plugs and pull Choke out to START position 8 Replace Fuel Filter...

Page 27: ...gine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with mo...

Page 28: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLI...

Page 29: ...onents of the emissions control system and are covered by this two 2 year warranty For a full list of emissions control components covered by this warranty please see 40 CFR 1068 Appendix I 1 Fuel Met...

Page 30: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Page 31: ...fety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustratio...

Page 32: ...64 Cover Oil Pump 1 65 Spring Pressure Relief Valve 1 66 Ball Steel 1 67 Strainer Oil 1 68 Gear Assembly Governor 1 Part Description Qty 69 Oil Dipstick 1 70 Gasket Oil Pump 1 71 Crankshaft Assembly...

Page 33: ...ine 1 200 Power Support Combination 1 201 Bolt 16 202 Nut 16 203 Nut 4 204 Washer Flat 4 205 Cushion Engine Frame 4 206 Bolt 8 207 Bolt 4 Part Description Qty 208 Lifting Handle 1 209 Screw 1 210 Supp...

Page 34: ...6 205 206 205 206 206 206 205 206 206 205 215 218 213 213 216 216 217 217 211 211 210 211 211 212 202 202 201 203 203 203 201 201 208 207 209 207 207 207 221 200 206 214 204 204 221 222 222 211 211 21...

Page 35: ...0 51 51 26 25 27 32 43 28 30 32 33 42 31 30 29 31 36 35 36 42 36 36 34 37 38 38 38 39 41 39 40 42 42 48 34 42 46 42 44 47 45 45 53 53 52 52 52 52 52 52 52 57 58 59 55 54 55 56 64 61 63 65 66 67 60 62...

Page 36: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797...

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