Esta 05.001.002 Installation Manual Download

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Installation guide

DDE 2000 // DDE 3000

DDE 2000 order no.: 09.730.008
DDE 3000 order no.: 05.001.002

Do not use this product unless you have

read the installation instructions and understood them.

Original operating instructions

09730008-08-03

Summary of Contents for 05.001.002

Page 1: ...e DDE 2000 DDE 3000 DDE 2000 order no 09 730 008 DDE 3000 order no 05 001 002 Do not use this product unless you have read the installation instructions and understood them Original operating instructions 09730008 08 03 ...

Page 2: ... use or communication of its content is forbidden without explicit consent Violators will be liable for damages All rights to patent utility or design registration are reserved The warranty can only be accepted if the following conditions are met Professional transport Professional assembly commissioning and operation using these installation instructions Verifiable compliance with the prescribed ...

Page 3: ...ting dust hazards 15 5 Delivery and commissioning 16 5 1 Delivery and transport 16 5 2 Connection 17 5 3 Function check 20 5 4 Commissioning 21 5 6 Troubleshooting during commissioning 23 6 Operating instructions 23 6 1 Switching on the product 23 6 2 Operating the product 23 7 Maintenance troubleshooting 25 7 1 Maintenance instructions 25 7 2 Inspection and maintenance intervals 26 7 3 Detach fil...

Page 4: ...tection Safety shoes Safety helmet Work gloves Troubleshooting Electrical specialist Technical training with knowledge and experience for identifying and preventing hazards posed by electricity Hearing protection Safety shoes Work gloves Particle filter masks Servicing Cleaning Trained cleaning personnel Essential knowledge of the extracted materials and how these should be handled in accordance w...

Page 5: ...irs Read the instructions carefully before working with the product The product may only be used by persons who have been instructed in its handling and are explicitly authorised to use it Always keep the instructions at the place where the product is being used so that they can be seen by personnel at all times These instructions describe the product at the time of first delivery following manufa...

Page 6: ...600 3 000 4 300 Max airflow volume m h 2 000 3 450 4 050 average sound pressure level LpA dBA 68 71 74 Dimensions L x W x H including filter unit mm 1 460 x 840 x 1 440 1 580 x 840 x 1 640 Weight with Fan unit kg 230 kg 280 kg Ambient temperature C 30 70 Rel humidity 5 40 Min spatial requirement around the product Operator s side front Inlet Outlet Rear Top mm 1 000 1 000 1 000 500 1 000 Productio...

Page 7: ...nintended use 2 2 3 Improper use The product has been manufactured according to the state of the art and rgnized safety regulations Unintended use may cause hazards Therefore Do not operate without an appropriate filter unit from the DDE 2000 DDE 3000 series Do not use or store outdoors or in wet conditions Do not change the location of the product during suction operation Do not set up or operate...

Page 8: ...scription 8 DDE 2000 DDE 300 0973008 52 03 3 Product Description 3 1 Product presentation Filter unit Outlet element Disposal unit Mains power supply Intake port Compressed air connection Fan Unit Rotary cleaning ...

Page 9: ...s prevents these coarse particles being sucked against the filter The filter cartridges are manually cleaned with compressed air Compressed air is connected to the rotating cleaning device in the filter unit of the product via the compressed air connector The filters are freed from dust and regenerated through this cleaning The disposal unit attached below the filter collects the dust that has bee...

Page 10: ...ngs are categorized as follows DANGER Hazard warning about an immediate danger to people Failure to comply can lead to severe injury or death WARNING Warning about a rgnisable hazard Failure to comply can lead to severe injury or death and can destroy the product or parts thereof CAUTION Instruction about a hazard Failure to comply can lead to mild injury and to damage to the product 4 2 Symbol ex...

Page 11: ...ing read and observe the operating instructions and safety instructions as per ISO 11684 1 Switch off the product 2 Wait 5 minutes 3 Then pull out the collection drawer or open the product Do not take in glowing dust or other sources of ignition Do not use in conjunction with spark generating machinery ...

Page 12: ...ng height According to work equipment user directives 2009 104 EG and TRGS 560 safety devices for prevention or removal of hazards must be regularly maintained and regularly inspected by an expert for safe flawless operation In all emergencies the product must be disconnected from the power supply immediately turned off at the main switch and the plug pulled immediately 4 4 Fire hazard prevention ...

Page 13: ... the device Keep covers tightly closed during operation Do not place on a sloping floor Always engage the castor locks when parking the device Look out for pipe and hose connections and other valves when moving the device Detach if necessary WARNING Risk of falling and tripping Always pay attention to the local accident prevention regulations Keep a distance from the device when you are not workin...

Page 14: ...over crushing straining etc Regularly check the power cable for damage and ageing Do not use if damage has been found on the power cable Keep covers closed during operation The device must be secured from being switched on again while work is being carried out on it All electrical parts must be covered by fixed securely fastened protective covers that can be removed only with tools The device comp...

Page 15: ...ting CAUTION Damage due to dust build up in the pipe system Check the connected piping system regularly for dust deposits Observe the minimum air speed required for your application and the resulting minimum airflow volume When removing the dust collection carton and the collection drawer dust inhalation cannot be ruled out That is why all servicing cleaning and maintenance procedures including th...

Page 16: ...ioning Make sure the floor has adequate weight capacity and can be properly driven on when transporting the product Permitted sling gear Lifting belt Round sling Permitted lifting gear Forklift Crane Upon delivery inspect the device for transportation damage Damage determined must be reported and documented immediately At delivery the device is fastened to a pallet 1 Remove the protective cover an...

Page 17: ...y only be performed by an electrical specialist Use only original replacement parts Before establishing cable connections between the product and the available mains check whether the operating voltage specified on the rating plate matches that of the mains Place the product horizontally on an even surface as close as possible to the dust source A CEE wall socket with a slow blow fuse must be in p...

Page 18: ...p to 6 starts 7 5 15 kW Up to 4 starts 15 30 kW Up to 3 starts Ab 30 kW Electronically controlled overrun time 5 2 4 Pneumatic connection Compressed air is required for the manual rotary cleaning of the filter elements in the filter unit Connect oil and water free compressed air to ensure operational safety and machine availability Connection to the compressed air supply compressor is made at the ...

Page 19: ... length of 3 m that meets the national requirements for this application an appropriate pipe wrap fold that meets the national requirements for this application approved adapters for short diameter on the connection piece If the pipe diameter is increased or the pipeline lengthened it cannot be guaranteed that no dust deposits will collect in the pipeline Observe the minimum air speed for your app...

Page 20: ...tion of rotation is incorrect the product bmes inadmissably hot the volume increases the airflow volume falls and the product s suction performance suffers as a result Damage to the product cannot be ruled out After first switching on the product for the first time you should check that the fan rotor s direction of rotation is correct 1 Switch on the product via the main switch of the connected sy...

Page 21: ...1 Disconnect the product from the compressed air supply 2 Switch the product on via the connected main system 3 Place the product on an even surface as close as possible to the work station 4 Switch the product back on via the connected main system 5 Connect the compressed air 5 4 1 Preparing the dust collection containers Dust collection containers are inserted in the dust collection drawer Prepa...

Page 22: ...tion drawer 1 Lift up the lever of the lifting device to lower the collection drawer 2 Pull out the collection drawer slowly and carefully 3 Insert a new empty disposal carton into the bracket of the collection drawer 4 Push the collection drawer fully back into the product 5 Push the lifting device lever down so that the collection drawer is closed upwards tightly ...

Page 23: ...itched on off too often within a short period of time Please consult the Activation operations for motors table 6 Operating instructions 6 1 Switching on the product Switch the product on via the main switch of the connected system The compressed air supply must be guaranteed by the connection of a compressed air supply installed on site compressor 6 2 Operating the product After connecting the su...

Page 24: ...lt for the cleaning process when the product is completely switched off How 1 Compressed air is brought into the filter cartridges by the rotating compressed air beams wait at least 5 minutes until the cleaning cycle has finished and the compressed air beam no longer rotates When the fan is at a standstill during the rotation cleaning dust may escape from the extraction points due to the compresse...

Page 25: ...0 Depending on the mode of operation the time intervals could be shorter In this process the entire system must be checked for its seamless functioning by trained specialist personnel Keep written proof of the main annual inspection in the maintenance book enclosed The date of the inspection detected deficiencies and the name of the auditor must be visible from this The date of the next maintenanc...

Page 26: ...onnel Half yearly Specialist maintenance personnel Annually In collaboration with the LISSMAC maintenance service In the event of damage As required whole product Visual inspection X Clean X Power cable Visual inspection X Replace X Collection container fill level Visual inspection X Empty X Air guide plate Visual inspection X Clean X Filter mat on outlet element Visual inspection X Replace X Comp...

Page 27: ... product during cleaning repair or maintenance work To do this 1 Switch off the suction on the control panel and wait for the post cleaning 2 Disconnect the compressed air supply 3 Empty the compressed air tank through manual cleaning if necessary on the control panel 4 Switch off the device on the main switch and pull the power plug 5 Take off the end caps via the fastening screws of the outlet e...

Page 28: ...clothing Protective gloves Set up locally filtered forced air ventilation in the area where the product is being maintained inspected or cleaned The air guide plate acts as a filter pre separator This prevents the ingress of coarse particles into the filter space Furthermore it has an air channelling function with which the service life of the filter cartridges is improved The air guide plate must...

Page 29: ... The dust in the collection container can settle 7 Release the fastening screws of the clamping profile and take out the nuts 8 Open the device cover of the filter unit with an upward pivoting motion 9 Release the fastening nuts around the pre separator and take them out 10 While you are carefully pulling out the air guide plate with the handle 11 Wipe off the incrustations in a downward direction...

Page 30: ...e checked at least every 6 months with a visual inspection for wear and damage After 1000 operating hours at the latest the filter cartridges must be replaced with new ones This work should be done only by an expert wearing personal protective equipment After an extended period of operation the filters clog up slowly due to the ingress of extremely fine dust in the pores Even the manual rotary cle...

Page 31: ...the cover of the product 5 Take off the device cover on the handles 6 Loosen and completely remove the filter cartridges fixing nuts 7 Fold the disposal bag over the edge of the filter cartridge 8 As you carefully remove the filter cartridge the disposal bag must be pulled over the entire filter cartridge by the snd operator 9 Fasten the end of the bag securely with a cable tie 10 Remove remaining...

Page 32: ...ith a water jet 7 7 Storing the product If the product is not needed in its location of use for a long time it must be stored in a dry room The temperature should not be below 5 C or above 40 C Before the product is stored away 1 Clean the filter cartridges install new ones if necessary 2 Empty the collection drawer and dispose of the collected material according to local regulations 3 Clean the p...

Page 33: ...rmly Open throttle accordingly Clog due to deposited residue in the suction pipe system Check the suction pipe system for deposited residue and clogs and clean it if necessary Cleaning point too low meaning no cleaning of the filter Contact LISSMAC customer services to adjust the cleaning point Suction performance of the product decreases and does not improve after the cleaning Filter worn Perform...

Page 34: ...ridges filter mats etc Smoke development or load running noises of the fan Imbalance in the fan Turn the product off immediately and have LISSMAC customer service inspect the fan Rotor is scraping on the inlet nozzle or the housing Switch product off immediately and Check the fan for tension and transport damage Check the position of the motor to the bearing and the screw connections Have the fan ...

Page 35: ...out the local regulations for packaging and disposal and follow them 8 1 Disposal of collected material Dispose of the tightly sealed disposal carton according to local regulations 8 2 Disposal of the product 1 Take the disposal carton out of the product and seal it tightly 2 Remove the filter cartridges and package them tightly 3 Take the removable parts e g motor fan cover etc out of the product...

Page 36: ...an be fitted with different equipment options The following optional equipment is available for this product 9 3 Control filter Optionally a control filter positioned downstream of the main filters can be used When so doing observe the supplementary instructions on this optional equipment ...

Page 37: ... upper and lower limbs DIN EN 349 2008 09 Safety of machinery minimum distances for preventing body parts from being crushed DIN EN 61000 6 1 2007 10 EMC generic standard Immunity for residential commercial and light industrial environments DIN EN 61000 6 2 2006 03 EMC generic standard Immunity for industrial environments DIN EN 61000 6 3 2011 09 EMC generic standard Interference for residential c...

Page 38: ...1 4 3 1 5 1 1 5 9 1 6 3 1 7 1 2 Note The incomplete machine can be operated only once it has been determined that the building s capacities meet the specifications in the directives mentioned above Technical documentation was created according to Appendix VII Part B of this guideline We agree to provide the responsible authorities with this documentation in electronic form upon justified request S...

Page 39: ...Notes 0973008 52 03 DDE 2000 DDE 3000 39 Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

Page 40: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

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