C100i Adaptive Motion Trainer
Page 23
Procedure 5.3 - Drive Belt Alignment
The alignment of the drive belt between the generator pulley and the primary pulley is important.
Incorrect alignment will cause premature belt wear and/or belt noise.
1.
Remove front, rear, left and right side covers per Procedure 7.12.
2.
Loosen but do not remove the four pillow block mounting bolts. See Diagram 5.4.
Diagram 5.4 - Drive Belt Alignment
3.
Slide two pieces of 1/4” inch thick bar stock between the upper and lower portions
primary pulley and the frame as shown Diagram 5.4.
4.
Use the two adjustment bolts, shown in Diagram 5.4, to align the primary pulley square
to frame and a 1/4” from the frame.
5.
Torque the four pillow block mounting bolts to 60 - 65 foot pounds (720 - 780 inch
pounds).
6.
Test the alignment of the drive belt by pedaling the unit in both the forward and reverse
directions. The drive belt must remain squarely on the pulley face, not riding off the
edge of the pulley, with no belt noise being generated.
7.
Replace the covers removed in step 1.
Adjustment
Bolt
Pillow Block
Mounting Bolt
1/4” Bar Stock