Precision HWST Installation And Operating Instructions Manual Download Page 4

 

1.0 GENERAL INFORMATION 

 
 

1.1 Introduction 

PRECISION  has  made  a  commitment  to  product  improvement  and  follows  a  continuing  quest  for  the  highest 
standards  of  product  performance.    In  pursuing  this  policy  of  continuous  development  of  products,  the 
manufacturer reserves the right to vary any details in this manual without notice. 
This  Electric  Hot  Water  /  Steam  Boiler  and  Water  Heater  Operation  and  Maintenance  Manual  present 
information that will help to properly operate and care for the equipment.  Study the contents carefully.  The 
unit  will  provide  good  service  and  continued  operation  if  proper  operating  and  maintenance  instructions  are 
followed.    The  standard  Limited  Warranty  is  not  applicable  with  equipment  not  installed  or  operated  in 
accordance with these procedures. 
The boilers are designed and engineered to provide excellent service and to give long life on the job.  Although 
the unit and its components afford a high degree of protection and safety, operation of the equipment is not be 
considered free from hazards inherent in the handling of electricity and pressurized hot water or steam. 
Pay close attention to WARNINGS and CAUTIONS as these present situations of potential hazard, and remember 
no amount of written instruction can replace intelligent thinking and reasoning. 

 

1.2 Local Regulations 

Consult local building and safety codes before proceeding with work.  The operation of this equipment by the 
owner and his operating personnel must comply with all requirements or regulations of the authorities having 
jurisdiction. 
 

1.3 Recommendations

 

1.3.1   Preventative Maintenance 

A Preventative Maintenance Schedule is provided as a recommendation for periodic equipment Inspections  
Recording of daily weekly, monthly and year maintenance activities, as well as the recording of any unusual  
operation, will serve as a valuable guide to any necessary investigation. 
The standard Limited Warranty does not cover any damage caused by lack maintenance

 

1

.3.2   Water Treatment for Boilers

 of required  Feedwater and Boiler Water Properties should be 

maintained in accordance with the table provided in this  manual (Section 8.0).  It is customary to engage the 
services of a qualified water treatment consultant to recommend the proper water treatment program.

 

Damage from scaling, corrosion or erosion attributed to improper treatment of boiler water is not covered by   
the standard Limited Warranty

 

 

2.0   STORAGE & HANDLING 

 

 

2.1 Receiving 

Each boiler / water heater is completely inspected at the factory and carefully packaged for shipment.  Upon 
receipt of the shipment, immediately inspect the packing for signs of exterior damage.  Verify receipt of all 
packages listed on the packing slip.  Advise the carrier of any shortage or damage.  Any such claims should be 
filed with the carrier.  The carrier, not the shipper, is responsible for shortages and damage to the shipment. 
 

2.2 Storage 

Electrical equipment can be damaged if exposed to adverse weather.  The boiler should be stored inside.  The 
electrical panel and controls should be covered with plastic throughout all construction to avoid accumulation of 
dust and moisture on the controls and load components.  The contactors can be damaged by dust / dirt in the 
mechanism. 

 

Summary of Contents for HWST

Page 1: ...Installation and Operating Instructions ELECTRIC HOT WATER STEAM BOILERS...

Page 2: ...injury or property damage Read this manual thoroughly and follow the instructions herein The PRECISION Boilers shall be installed according to the procedures detailed in this manual or the Precision...

Page 3: ...2 Operating Instructions 9 5 2 2 Electric Door Interlocks 9 5 2 4 120 Volt Power Source 9 5 2 6 Alarm and Reset Circuits 9 5 2 7 Sequencing of Element Circuits 9 6 0 SEQUENCE OF OPERATION 6 1 Activati...

Page 4: ...f the authorities having jurisdiction 1 3 Recommendations 1 3 1 Preventative Maintenance A Preventative Maintenance Schedule is provided as a recommendation for periodic equipment Inspections Recordin...

Page 5: ...rs are not suitable for placement on combustible flooring 2 4 2 Leave a permanent space for element removal opposite element access panels as shown on the Dimensional Drawing DD and 36 inches opposite...

Page 6: ...ors The unit is equipped with grounding lugs s inside the power panel s The grounding conductors must be installed and sized in accordance with NEC Article 424 14 The recommended size is noted in the...

Page 7: ...fuses Then check the resistance phase to phase for all three phases Make sure that there are no short circuits phase to phase or phase to ground With a megger 500VDC minimum check contactor load side...

Page 8: ...t during the first day of operation the affected element will not be energized allowing the hot water to drive the moisture out at a controlled rate 4 4 3 Removal of Moisture in Element method 2 An al...

Page 9: ...same margin as specified for high limits to be above the controller setting 5 2 Operating Instructions 5 2 1 With the unit s control power ON OFF or ON OFF PREHEAT switch OFF close the main power swi...

Page 10: ...tactor coil circuits 6 2 2 Proportional Step Controls 6 2 2 1 Step Control Sequence The controller senses the unit s water temperature either via 135 ohm device or thermistor or steam pressure either...

Page 11: ...int the step controller should bring on nominally one half of the steps An adjustable proportional band is provided on the controller sensor to enable tuning the unit to system demand 7 1 2 Solid Stat...

Page 12: ...cause an automatic inverse change of 1 F at the control point NOTE Refer to the applicable vendor literature provided on both the setpoint controls and step controls installed in your boiler 8 0 PREV...

Page 13: ...k torque on element flange bolts The acceptable torque range is 10 15 ft lbs CAUTION Do not over tighten elements 8 4 2 Remove and replace any leaking elements or element gaskets Inspect handhole and...

Page 14: ...ement gaskets should be replaced immediately upon leak detection 8 5 1 Adequately tag wire and then remove wires from defective elements 8 5 2 Remove element by removing the four 4 attachment nuts 8 5...

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