Precision HWST Installation And Operating Instructions Manual Download Page 12

12 

 

7.2.1.3   

Then set the controller at this resultant temperature; the step controller should maintain nominally half 

of the steps on.  Setting the OUTDOOR RESET CONTROLLERS basic information is shown in 

Table 1

 below

 
 

Table 1 

SETTING THE TEMPERATURE CONTROLLER 

Reset Ratio:  1:1-1/2   (IE: 2/3:1) 

Outdoor Temperature:  40°F 

Boiler Water Temperature:  130°F 

 

Step ‘A’ 

Difference between outdoor temp and 70°F 

70 – 40 = 30° 

Step ‘B’ 

Multiply 30°F times the Reset Ratio 2/3 (and then) 

30 x 2/3 = 20°F 

Subtract 20°F from the Boiler Water Temp 130°F 

130 – 20 = 110°F 

Step ‘C’ 

Set the Controller at 110°F 

 

Note:  If the Outdoor Temperature is above 70°F, add the difference in Step ‘A’, multiplied by the 

Reset Ratio, to the Boiler Water Temperature. 

See Honeywell manual for specific details. 

 
 

7.2.2   Solid State Dual Input Reset Controls 
(Honeywell T775J controls) 

These are dual sensor reset controllers with adjustable reset ration and outdoor reference temperature.  The 
‘reset ratio’ is the ratio of the change in the temperature at the secondary sensor to the opposing change in the 
control point.  If the reset ratio is 2:1, every 2°F change at the outdoor sensor will cause an

 

automatic inverse 

change of 1°F at the control point. 
 
NOTE:  Refer to the applicable vendor literature provided on both the setpoint

 

controls and

 

step controls 

installed in your boiler. 
 
 

8.0   PREVENTIVE MAINTENANCE

 

 

8.1   General 

Electrical immersion heating element boilers and water heaters are automatic, quiet and safe.  Consequently, 
they are all too often neglected.  Like any piece of electrical / mechanical equipment, they require care and 
maintenance to keep them in top working condition. 
If electrical connections are allowed to become loose or dirty, there is danger of an electrical fault.  If the 
elements are not inspected periodically for leaks, the water from leaking elements can leak onto adjacent 
elements, causing external element damage and resulting in blowing of load fuses in the boiler electrical panels.  
If the boiler water is not properly treated, element failure could occur due to the formation of scale. 
Treat the boiler with respect. 
 

CAUTION:

  Always work on the boiler with all electrical power sources disconnected

 

8.2   Water Treatment (Boilers Only) 

Boiler water should be periodically checked through a sampling procedure.  Properties should be maintained in 
accordance with 

Table 2

 at the end of this section.  For consultation relative to water treatment, please contact 

a reputable water treatment firm. 
 
 

Summary of Contents for HWST

Page 1: ...Installation and Operating Instructions ELECTRIC HOT WATER STEAM BOILERS...

Page 2: ...injury or property damage Read this manual thoroughly and follow the instructions herein The PRECISION Boilers shall be installed according to the procedures detailed in this manual or the Precision...

Page 3: ...2 Operating Instructions 9 5 2 2 Electric Door Interlocks 9 5 2 4 120 Volt Power Source 9 5 2 6 Alarm and Reset Circuits 9 5 2 7 Sequencing of Element Circuits 9 6 0 SEQUENCE OF OPERATION 6 1 Activati...

Page 4: ...f the authorities having jurisdiction 1 3 Recommendations 1 3 1 Preventative Maintenance A Preventative Maintenance Schedule is provided as a recommendation for periodic equipment Inspections Recordin...

Page 5: ...rs are not suitable for placement on combustible flooring 2 4 2 Leave a permanent space for element removal opposite element access panels as shown on the Dimensional Drawing DD and 36 inches opposite...

Page 6: ...ors The unit is equipped with grounding lugs s inside the power panel s The grounding conductors must be installed and sized in accordance with NEC Article 424 14 The recommended size is noted in the...

Page 7: ...fuses Then check the resistance phase to phase for all three phases Make sure that there are no short circuits phase to phase or phase to ground With a megger 500VDC minimum check contactor load side...

Page 8: ...t during the first day of operation the affected element will not be energized allowing the hot water to drive the moisture out at a controlled rate 4 4 3 Removal of Moisture in Element method 2 An al...

Page 9: ...same margin as specified for high limits to be above the controller setting 5 2 Operating Instructions 5 2 1 With the unit s control power ON OFF or ON OFF PREHEAT switch OFF close the main power swi...

Page 10: ...tactor coil circuits 6 2 2 Proportional Step Controls 6 2 2 1 Step Control Sequence The controller senses the unit s water temperature either via 135 ohm device or thermistor or steam pressure either...

Page 11: ...int the step controller should bring on nominally one half of the steps An adjustable proportional band is provided on the controller sensor to enable tuning the unit to system demand 7 1 2 Solid Stat...

Page 12: ...cause an automatic inverse change of 1 F at the control point NOTE Refer to the applicable vendor literature provided on both the setpoint controls and step controls installed in your boiler 8 0 PREV...

Page 13: ...k torque on element flange bolts The acceptable torque range is 10 15 ft lbs CAUTION Do not over tighten elements 8 4 2 Remove and replace any leaking elements or element gaskets Inspect handhole and...

Page 14: ...ement gaskets should be replaced immediately upon leak detection 8 5 1 Adequately tag wire and then remove wires from defective elements 8 5 2 Remove element by removing the four 4 attachment nuts 8 5...

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