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Powerware BPIV (10 kVA--30 kVA) Installation and Operation

164201406 Rev. C 013004

7.2.4 Battery Mode

7---9

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7.2.5 Test and Maintenance Bypass Modes

7---11

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7.3

Functional Description

7---12

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7.3.1 Input Rectifier

7---12

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7.3.2 Boost Converter and Neutral Regulator

7---13

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7.3.3 Inverter and Filter

7---13

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7.3.4 Battery and Battery Charger

7---13

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7.3.5 Bypass

7---13

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7.3.6 Maintenance Bypass

7---13

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7.3.7 External Batteries

7---13

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8

Operational Controls and Features

8---1

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8.1

General

8---1

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8.2

UPS Operational Controls

8---1

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8.2.1 Control Panel

8---1

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8.2.2 UPS Circuit Breakers

8---4

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8.2.3 Smart LOAD OFF

8---4

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8.2.4 Maintenance Bypass Switch

8---4

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8.2.5 Cold Start Switch

8---4

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8.3

UPS Standard Features

8---4

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8.3.1 Customer Interface

8---4

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8.3.2 Advanced Battery Management

8---5

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8.3.3 High Efficiency Mode

8---5

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8.3.4 Customer Convenience Outlet

8---5

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8.3.5 Installation Features

8---5

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8.3.6 Auto Restart

8---5

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8.4

Options and Accessories

8---6

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8.4.1 Remote EMERGENCY POWER OFF

8---6

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8.4.2 Remote Monitor Panel

8---6

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8.4.3 Industrial Relay Card

8---6

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8.4.4 Options Cabinet

8---6

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8.4.5 Battery Cabinets

8---7

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8.4.6 Parallel Cabinet

8---7

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8.4.7 Communications

8---7

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8.5

Safety Considerations

8---8

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8.6

Symbols, Controls, and Indicators

8---9

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9

Using the Control Panel

9---1

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9.1

Description

9---1

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9.2

Using the LCD Screen and Pushbuttons

9---2

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9.3

Using the Main Menu

9---3

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9.3.1 Mimic Screen

9---3

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9.3.2 System Event Screens

9---4

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Summary of Contents for BPIV

Page 1: ...www powerware com BPIV INSTALLATION OPERATION MANUAL UPS 10 15 kVA 20 30 kVA...

Page 2: ...concernant la s curit This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonab...

Page 3: ...stalling the UPS System 2 1 2 1 Preliminary Installation Information 2 1 2 2 UPS Cabinet Installation 2 2 2 2 1 Unloading the Powerware BPIV 10 kVA 15 kVA UPS Cabinet from the Pallet 2 2 2 2 2 Unloadi...

Page 4: ...talling Internal Batteries in the UPS Cabinet 3 2 3 3 2 Installing Internal Batteries in the Battery Cabinet 3 5 3 4 Connecting Batteries 3 5 3 4 1 Electrically Connecting Internal Battery Strings 3 5...

Page 5: ...4 8 2 4 Maintenance Bypass Switch 8 4 8 2 5 Cold Start Switch 8 4 8 3 UPS Standard Features 8 4 8 3 1 Customer Interface 8 4 8 3 2 Advanced Battery Management 8 5 8 3 3 High Efficiency Mode 8 5 8 3 4...

Page 6: ...fer from Normal to High Efficiency Mode 10 6 10 9 Transfer from High Efficiency to Normal Mode 10 6 10 10 Transfer from Normal to Bypass Mode with UPS Shutdown 10 7 10 11 UPS and Critical Load Shutdow...

Page 7: ...Features 13 4 13 7 Terminal Mode 13 4 13 7 1 Display UPS Control Panel 13 4 13 7 2 Event History Log 13 13 14 Maintaining the UPS System 15 1 15 1 General 15 1 15 2 Important Safety Instructions 15 1...

Page 8: ...A Non Permanent Mounting 2 17 Figure 2 8 Battery Cabinet Installation Powerware BPIV 10 kVA 15 kVA Permanent Mounting 2 18 Figure 2 9 Battery Cabinet Installation Powerware BPIV 20 kVA 30 kVA Non Perm...

Page 9: ...2 Powerware BPIV 20 kVA 30 kVA UPS Controls and Indicators 8 3 Figure 9 1 UPS Control Panel 9 1 Figure 9 2 Parts of the LCD Screen 9 2 Figure 9 3 Mimic Screen 9 3 Figure 9 4 Event Simple History Log...

Page 10: ...13 2 Optional X Slot Cards 13 3 Figure 13 3 Main Screen UPS Normal Mimic 13 5 Figure 13 4 Main Screen UPS On Battery Mimic 13 5 Figure 13 5 Main Screen UPS On Bypass Mimic 13 6 Figure 13 6 System Con...

Page 11: ...06 Rev C 013004 List of Tables Table 4 1 Remote EPO Wire Terminations 4 3 Table 4 2 Remote EPO 4 3 Table 5 1 RMP Wire Terminations 5 2 Table 6 1 IRC Wire Terminations 6 2 Table 13 1 Pin Assignments fo...

Page 12: ...xii Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 13: ...building s electrical system the UPS System supplies clean consistent power that your sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interru...

Page 14: ...se UPS system configurations are possible Single Module UPS with integral battery Single Module UPS with integral battery and optional options cabinet Single Module UPS with integral battery and optio...

Page 15: ...chapters listed The system you are installing dictates which parts of this manual you should read Everyone should read at a minimum the Introduction Chapters 1 2 8 9 and 10 Introduction The Introduct...

Page 16: ...ons for the UPS system Chapter 15 Product Specifications provides detailed specifications for the UPS system Appendix A Customer Information contains important information on wiring requirements and r...

Page 17: ...ameters stated in this manual Keep the cabinet doors closed and locked to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The UPS system contains its own...

Page 18: ...led illustrations of the cabinet including dimensional and connection point drawings are provided The Operation section explains the functions of the Parallel System provides procedures for operating...

Page 19: ...Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Section I Installation...

Page 20: ...Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 21: ...sonnel perform preliminary operational checks and startup NOTE Startup and operational checks should be performed only by authorized service personnel This service is usually offered as part of the sa...

Page 22: ...ed if the installation does not meet the following guidelines 1 The system must be installed on a level floor suitable for computer or electronic equipment 2 The system must be installed in a temperat...

Page 23: ...inet The first task in preparing for installation is inspecting and unpacking the UPS sections The UPS and accessory cabinets are shipped bolted to wooden pallets as shown in Figures 1 1 or 1 2 and pr...

Page 24: ...of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your local sales or service office immediately 2 Use a forklift or other material handli...

Page 25: ...sible manner 6 After removing the protective covering inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evi...

Page 26: ...1 6 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 27: ...ot tilt the cabinets more than 10 during installation The conduit landing plates are to be removed to add conduit landing holes as required Plate material is 16 gauge steel 0 060 in thick The cabinets...

Page 28: ...e Figure 2 1 3 If the leveling feet are not fully retracted turn the leveling feet until they are retracted 4 Remove three bolts 1 in Figure 2 2 securing the rear shipping bracket 3 to the cabinet and...

Page 29: ...nstallation and Operation 164201406 Rev C 013004 VENTED FRONT PANEL SOLID FRONT PANEL FRONT SHIPPING BRACKET 3 PALLET SHIPPING BOLTS 2 SHIPPING BOLTS 1 FRONT VIEW Figure 2 1 Removing Front Shipping Br...

Page 30: ...nstallation and Operation 164201406 Rev C 013004 REAR SHIPPING BRACKET 3 PALLET SKID BOLTS 4 3 PLACES REMOVABLE SKID 5 REAR VIEW SHIPPING BOLTS 1 SHIPPING BOLTS 2 Figure 2 2 Removing Rear Shipping Bra...

Page 31: ...kets previously removed to front and rear of UPS cabinet with the angle facing outward see Figures 2 1 and 2 2 17 If installing Battery and Options cabinets proceed to step 18 otherwise secure cabinet...

Page 32: ...t will tilt and act as a ramp once the cabinet is rolled beyond the the center of the pallet Make sure to restrain the cabinet as it continues to roll down the pallet ramp The front shipping bracket w...

Page 33: ...d Operation 164201406 Rev C 013004 FRONT VIEW FRONT SHIPPING BRACKET 3 PALLET VENTED FRONT PANEL SHIPPING BOLTS 2 SHIPPING BOLTS 1 OPTIONAL DISTRIBUTION HOUSING Figure 2 3 Removing Options Cabinet Fro...

Page 34: ...on 164201406 Rev C 013004 REAR VIEW REAR SHIPPING BRACKET 3 PALLET SKID BOLTS 4 3 PLACES REMOVABLE SKID 5 SHIPPING BOLTS 1 SHIPPING BOLTS 2 OPTIONAL DISTRIBUTION HOUSING Figure 2 4 Removing Options Ca...

Page 35: ...06 3 in Appendix A for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury CAUTION Do not tilt cabinets more than 10 degrees from vertical 1 Use...

Page 36: ...nstallation and Operation 164201406 Rev C 013004 FRONT VIEW SOLID FRONT PANEL FRONT SHIPPING BRACKET 3 PALLET SHIPPING BOLTS 2 SHIPPING BOLTS 1 VENTED FRONT PANELS Figure 2 5 Removing Front Shipping B...

Page 37: ...Installation and Operation 164201406 Rev C 013004 REAR VIEW REAR SHIPPING BRACKET 3 PALLET SKID BOLTS 4 4 PLACES REMOVABLE SKID 5 SHIPPING BOLTS 1 SHIPPING BOLTS 2 Figure 2 6 Removing Rear Shipping Br...

Page 38: ...r 10 Roll cabinet to final installation location 11 If permanently mounting the system proceed to step 15 otherwise proceed to step 12 12 Secure the UPS cabinet in position by lowering the leveling fe...

Page 39: ...this manual for wiring access information 5 Connect positive negative and ground DC power wiring from external battery system to the Remote Battery Terminal Block and ground terminals in the UPS cabin...

Page 40: ...between all bypass source phases e g wye or 4 wire source 16 Connect phase A B C and Neutral bypass input power wiring from source to the Bypass Input Terminal Block and Neutral Terminal Block in the...

Page 41: ...irements 6 Reinstall Customer Interface conduit landing plate 7 Install conduit and wiring 8 When wiring is complete secure UPS by reinstalling all panels removed in previous steps 2 2 6 Prepare for I...

Page 42: ...and are removed by pulling panels straight forward to disengage magnetic latches 4 Remove right side outside panel from UPS cabinet Retain hardware 5 Remove right side panel from Battery cabinet Retai...

Page 43: ...2 17 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 BATTERY CONNECTOR Figure 2 7 Battery Cabinet Installation Powerware BPIV 10 kVA 15 kVA Non Permanent Mounting...

Page 44: ...2 18 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 BATTERY CONNECTOR Figure 2 8 Battery Cabinet Installation Powerware BPIV 10 kVA 15 kVA Permanent Mounting...

Page 45: ...2 19 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 BATTERY CONNECTOR Figure 2 9 Battery Cabinet Installation Powerware BPIV 20 kVA 30 kVA Non Permanent Mounting...

Page 46: ...2 20 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 BATTERY CONNECTOR Figure 2 10 Battery Cabinet Installation Powerware BPIV 20 kVA 30 kVA Permanent Mounting...

Page 47: ...wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 2 3 3 Joining Additional Battery Cabinets To join additional battery c...

Page 48: ...net 14 When all wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 15 Using retained hardware reinstall shipping brackets...

Page 49: ...ed with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 or 2 5 3 Remove screws securing UPS cabinet internal safety shield panel and re...

Page 50: ...4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 OPTIONAL DISTRIBUTION HOUSING Figure 2 11 Options Cabinet Installation Powerware BPIV 10 kVA 15 kVA Non Permanent Mount...

Page 51: ...25 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 OPTIONAL DISTRIBUTION HOUSING Figure 2 12 Options Cabinet Installation Powerware BPIV 10 kVA 15 kVA Permanent Mountin...

Page 52: ...2 26 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 2 13 Options Cabinet Installation Powerware BPIV 20 kVA 30 kVA Non Permanent Mounting...

Page 53: ...2 27 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 2 14 Options Cabinet Installation Powerware BPIV 20 kVA 30 kVA Permanent Mounting...

Page 54: ...acket with the side panel mounting screws 20 Secure cabinets to floor with contractor supplied hardware 21 Proceed to paragraph 2 4 3 2 4 3 Installing Options Cabinet Internal and UPS Optional Remote...

Page 55: ...e A B and C rectifier input power wiring from the Options cabinet to the rectifier input terminals on Input Breaker CB1 in the UPS cabinet Refer to Appendix A of this manual for wiring and termination...

Page 56: ...requirements and wiring access information Note wiring connections for single feed systems 5 Proceed to step 8 6 Connect phase A B and C mains input power wiring from source to the mains input termin...

Page 57: ...ransformer in the bypass feed the source neutral is not required 14 Connect phase A B C and Neutral bypass input power wiring from source to the bypass input terminals in the Options cabinet Refer to...

Page 58: ...re the Options cabinet by reinstalling front vented panel 2 5 Initial Startup Startup and operational checks should be performed only by authorized service personnel Contact service in advance usually...

Page 59: ...of connected load Failure to connect a neutral to this point will void the warranty See Appendix A of this manual for more details All telephone and network connections have been completed A ground c...

Page 60: ..._______________________ ________________________________________________________________________________ ________________________________________________________________________________ ______________...

Page 61: ...ource of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance W...

Page 62: ...lowing procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker CB2 is in the OFF position If not set breaker to OFF position 2 Remove l...

Page 63: ...3 3 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 3 1 Battery Schematic Powerware BPIV 10 kVA 15 kVA UPS and Battery Cabinet...

Page 64: ...3 4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 3 2 Battery Schematic Powerware BPIV 20 kVA 30 kVA UPS...

Page 65: ...type and manufacturer in each string so UPS performance is not affected 6 Install four batteries per tray and electrically interconnect the batteries in accordance with Figure 3 1 7 Secure batteries...

Page 66: ...tery strings in accordance with the following procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker is in the OFF position If not set...

Page 67: ...BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 BATTERY CONNECT RED TO BLACK RED BLACK CONNECT RED TO BLACK CONNECTOR CONNECTOR STRINGS CONNECT RED TO BLACK Figure 3 3 Battery Str...

Page 68: ...AUTION When sizing battery system do not exceed internal battery charger capabilities Refer to Chapter 15 Specifications for maximum battery charger currents 1 Install battery system in accordance wit...

Page 69: ...according to the instructions in Chapter 2 To install a Remote EPO control 1 Remove cover see Figure 4 2 from Remote EPO switch enclosure bottom NOTE If mounting to a hollow wall secure the enclosure...

Page 70: ...UPS connected to the Remote EPO switch 4 Install wiring from the Remote EPO switch using in conduit through the Customer Interface conduit landing plate on the rear of the UPS cabinet Refer to Appendi...

Page 71: ...1 A minimum NOTE This switch must be a dedicated switch not tied into any other circuits 7 If required install in conduit and wiring from the Remote EPO switch to trip circuitry of upstream protective...

Page 72: ...4 4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 73: ...tor the operation of the UPS system from virtually any location within your facility up to 500 ft from the UPS You can surface mount an RMP on a desktop or secure it to a wall Figure 5 1 shows an RMP...

Page 74: ...ppendix A Proceed to step 7 6 Install wiring from the RMP to the UPS using cable listed in Table 5 1 and provided strain relief bushings in the cable exit openings in the IRC see Figure 5 2 and the RM...

Page 75: ...T 1 2 CONDUIT OPENING FOR BLOCK J1 OR PROVIDED STRAIN RELIEF Figure 5 2 Industrial Relay Card CONDUIT AND WIRING SUPPLIED BY THE CUSTOMER THE MAXIMUM DISTANCE BETWEEN THE REMOTE MONITOR AND THE UPS IS...

Page 76: ...5 4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 77: ...he operating status of the UPS system using the customer s monitoring equipment and to connect an optional Remote Monitor Panel The IRC uses normally open or normally closed dry relay contacts to indi...

Page 78: ...ations Table 6 1 IRC Wire Terminations IRC Terminal Function Remarks J2 1 NC J2 2 COM Normal Mode J2 3 NO J2 4 NC J2 5 COM Bypass Mode J2 6 NO J2 7 NC J2 8 COM Battery Mode J2 9 NO J2 10 NC J2 11 COM...

Page 79: ...Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Section II Operation...

Page 80: ...Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 81: ...on patient medical equipment The Powerware BPIV maintains power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency condi...

Page 82: ...ry supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative po...

Page 83: ...t down for maintenance The UPS continually monitors itself and the incoming utility power and automatically switches between these modes as required with no operator intervention except for the Mainte...

Page 84: ...S in Normal Mode During normal UPS operation power for the system is derived from a utility input source through the input breaker CB1 and contactor K1 Normal appears on the front panel and indicates...

Page 85: ...the utility bypass input and should never be bonded to ground at the modules output The inverter produces a three phase AC output to a customers load without the use of a transformer The inverter der...

Page 86: ...Path of Current Through the UPS in Bypass Mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system...

Page 87: ...em exceeds acceptable voltage tolerances System is overloaded Inverter failure The transfer is initiated by turning on the static switch and opening the output contactor K3 This kind of transfer is no...

Page 88: ...ning or battery support is available to the output of the system in the High Efficiency mode of operation However if the bypass source falls outside of a predetermined voltage or frequency window the...

Page 89: ...off and battery SCR Q10 and battery contactor K2 both receive signals to turn on enable to supply battery power to the system Because the battery SCR is an electronic device it supplies momentary batt...

Page 90: ...power becomes available again contactors K1 and K5 are closed and the rectifier will begin to supply DC current to the boost converter and inverter The battery contactor K2 is opened while the batter...

Page 91: ...the UPS normal position When the maintenance switch is rotated back to the UPS position from the TEST position the load is switched back to the internal bypass If the maintenance switch is rotated to...

Page 92: ...r which in turn powers the inverter The bypass utilizes a static switch and a maintenance bypass switch is internal to the unit The unit input is 3 wire in plus ground at the rectifier and 4 wire in p...

Page 93: ...The Battery is comprised of a string of 144 cells made up of twenty four 12 volt Battery blocks The Battery Charger is configured as a simple Buck or Boost current mode controlled converter mode auto...

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Page 95: ...wledge of UPS operation before attempting to operate any of the UPS controls or optional components 8 2 UPS Operational Controls The UPS has many standard features that provide cost effective and cons...

Page 96: ...UT BREAKER BATTERY BREAKER CB2 BYPASS BREAKER BATTERY BREAKER MAINTENANCE BYPASS OPTIONS CABINET SWITCH BATTERY CABINET UPS CABINET OPTIONS CABINET AC OUTPUT BREAKER AC INPUT BREAKER CB1 UPS MAINTENAN...

Page 97: ...Y BREAKER UPS CABINET AC INPUT BREAKER CB1 COLD START SWITCH BATTERY BREAKER CB2 OPTIONS CABINET BATTERY CABINET UPS MAINTENANCE BYPASS SWITCH OPTIONS CABINET MAINTENANCE BYPASS SWITCH AC INPUT BREAKE...

Page 98: ...ol the flow of current to and from the installed transformers 8 2 3 Smart LOAD OFF A smart LOAD OFF pushbutton is provided for situations where you must quickly control the UPS output The pushbutton i...

Page 99: ...rotects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries 8 3 3 High Efficiency Mode A High Efficiency Mode is...

Page 100: ...ing status and alarm condition of the UPS system This interface allows the monitoring of the operational status of the UPS equipment using the customer s monitoring equipment This option is described...

Page 101: ...wer from the UPS to your critical load The PDM contains up to 42 circuit breaker switches Square D Type QO or QOB that can be assigned with flexibility to meet facility needs The PDM is enclosed below...

Page 102: ...sure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The system contains its own power source Lethal voltages are present even when the system is disconnected f...

Page 103: ...one in your organization who works with your system should understand the meaning of these symbols ON The principal power switch is in the On position OFF The principal power switch is in the Off posi...

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Page 105: ...1 2 3 4 5 6 Figure 9 1 UPS Control Panel The Control Panel contains the red LOAD OFF pushbutton switch 1 a dedicated system control pushbutton switch 2 an audible Alarm Off horn off pushbutton switch...

Page 106: ...tus and operations Select a menu option to display the desired information C The display menu lists the titles of the available screens To select a screen depress the pushbutton underneath the desired...

Page 107: ...set the date and time for the time stamp configure the UPS serial communication ports and view the firmware version numbers Returns to Main Menu and displays a real time graphic representation of the...

Page 108: ...arm Check UPS Schedule service UPS shutdown Service alarm The end of the log the most recent events appears when you display the screen and you must scroll upward to view older event listings Figure 9...

Page 109: ...ct SIMPLE from the History All menu HISTORY ALL EVENTS STATUS ALARM CMD CMD 5 of 29 06 20 2003 10 20 03 539 CSB POWER SUPPLY ON AC INPUT UNDER VOLTAGE LOAD OFF COMMAND NORMAL MODE COMMAND SIMPLE Figur...

Page 110: ...es 9 7 through 9 11 show the Unit Meter screens To scroll through the meter screens select the or pushbuttons from the display menu The current UPS readings are displayed in the information area of th...

Page 111: ...e phase current and frequency being supplied by the UPS followed by the KVA KW and power factor measurements OUTPUT VA VB VC KVA KW PF IA IB IC FREQ SYSTEM Figure 9 8 Output Meter Screen The Bypass sc...

Page 112: ...ry time remaining When battery life decreases to less than 20 Check Battery is displayed BATTERY Vdc Idc TIME REMAINING V A MINUTES LIFE REMAINING 100 Figure 9 10 Battery Meter Screen The Output Curre...

Page 113: ...System Meter screens To scroll through the meter screens select the or pushbuttons from the display menu The current UPS System readings are displayed in the information area of the screen To return t...

Page 114: ...ent and frequency being supplied by the UPS system followed by the KVA KW and power factor measurements SYSTEM OUTPUT VA VB VC KVA KW PF IA IB IC FREQ UNIT Figure 9 13 System Output Meter Screen The B...

Page 115: ...functions Figure 9 15 shows the System Setup Level 0 menu screen Use the or pushbuttons to highlight the setup function desired then choose the function using the SELECT pushbutton SYSTEM SETUP LEVEL...

Page 116: ...tup menu screen select the pushbutton VERSIONS INVERTER MACHINE CONTROL COMM SERVER 2 04 3 06 DISPLAY 3 06 3 02 Figure 9 17 Versions Screen Select UNIT TYPE from the System Setup Level 0 menu to displ...

Page 117: ...Level 0 menu to display the Enter Password screen Figure 9 19 shows the Enter Password screen Use the or pushbuttons to select the password character position Use the or pushbuttons to change the pass...

Page 118: ...e available The Level 1 screen will timeout after 60 minutes or can be logged out at any time by selecting the LOG OUT pushbutton from the menu screen Figure 9 20 shows the System Setup Level 1 menu s...

Page 119: ...ord screen allows the System Setup Level 1 password to be changed Figure 9 21 shows the Change Password screen Use the or pushbuttons to select the password character position Use the or pushbuttons t...

Page 120: ...the new password to be saved aborted or to retry another password Figure 9 22 shows the Change Password Save screen Use the or pushbuttons to select the action to be performed then choose the action...

Page 121: ...ng events in the Event History Log Figure 9 23 shows the Date Time screen Use the or pushbuttons to highlight the setting to be changed Use the or pushbuttons to make the change When finished making c...

Page 122: ...rts screen For detailed information about configuring the serial ports refer to Chapter 13 Communications Use the or pushbuttons to highlight the setting to be changed Use the or pushbuttons to make t...

Page 123: ...en displays the current status of the UPS and indicates whether the UPS is in Maintenance Bypass or Bypass and the state of the Power Processing Unit PPU Figures 9 25 and 9 26 show the System Controls...

Page 124: ...3004 SYSTEM CONTROLS CHARGER BYPASS PPU ON NORMAL MAINTENANCE BYPASS BYPASS PPU OFF OFF HI EFF TOGGLES BETWEEN NORMAL AND HI EFF DEPENDING ON MODE TOGGLES BETWEEN HI EFF AND ONLINE DEPENDING ON MODE H...

Page 125: ...y the Charger Controls screen Use the controls on this screen to turn the battery charger on and off Figure 9 27 shows the Charger Controls screen NOTE Depending on the configuration set the battery c...

Page 126: ...en allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally Figure 9 28 shows the Unit Shutdown screen For detailed information about using the LOAD OFF and Shutdo...

Page 127: ...lit BYPASS This yellow symbol is lit when the UPS is operating in Bypass mode The critical load is supported by the bypass source The Normal indicator is not lit when the system is in Bypass mode NOTI...

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Page 129: ...he UPS circuit breakers and switches are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker CB2 OPEN UPS Maintenance Bypass Switch UPS Options Cabinet Maintenance Bypass Switch if installed...

Page 130: ...3 Starting the UPS in Bypass Mode If the Inverter Output of the UPS is not available and the critical load needs to be energized perform the following procedure 1 Ensure the UPS circuit breakers and...

Page 131: ...6 Press the System Control pushbutton The System Control screen appears 7 On the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds 8 On the UPS close Input b...

Page 132: ...r circuit breaker 3 If UPS is dual feed close UPS Bypass input feeder circuit breaker 4 If Options cabinet is installed close Options cabinet Input Bypass and Output circuit breakers 5 On the UPS clos...

Page 133: ...sfer the critical load to bypass mode perform the following procedure WARNING In Bypass Mode the critical load is not protected from commercial power interruptions and abnormalities 1 Press the System...

Page 134: ...ngineer 1 Press the System Control pushbutton The System Control screen appears 2 Select HI EFF from the System Control menu Hi Eff Mode Requested appears on the screen The UPS switches to High Effici...

Page 135: ...backfeed contactors open and the PPU is turned off 3 On the UPS open Input circuit breaker CB1 4 On the UPS open Battery circuit breaker CB2 5 If installed open the Battery breakers on Battery cabine...

Page 136: ...slide bar 10 15Using the LOAD OFF Pushbutton An UPS Load Off is initiated by the red LOAD OFF pushbutton on the UPS Control Panel This pushbutton can be pressed to control the UPS output The UPS LOAD...

Page 137: ...ould use this feature only in an emergency or when you want to de energize the critical load NOTE The following instructions are for the Powerware supplied REPO switch If a customer supplied REPO swit...

Page 138: ...10 10 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 139: ...ons are located inside the UPS Regardless of how you assign the building alarms they display as Building Alarm 1 Building Alarm 2 Building Alarm 3 etc on the LCD screen of the Monitor Panel You should...

Page 140: ...local horn and the following backlit status indicators NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load BYPASS The bypas...

Page 141: ...d contacts as needed are available for connection to the customer s equipment Figure 11 2 shows an IRC Figure 11 2 Industrial Relay Card The IRC can provide these signals NORMAL MODE Indicates the UPS...

Page 142: ...11 4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 143: ...Event Horns The system event horn beeps according to the type of event it is signifying Horn 1 The Horn cycles on for 1 second at a one second rate It is normally used for all Alarm conditions Horn 2...

Page 144: ...libration Required OK Off No 1 HA Condition Cleared Bypass Control Failure 1 4 1 A Service Required Bypass Overheating Shutdown 1 No 1 HA User Action Required Bypass Overheating Shutdown OK Off No 1 H...

Page 145: ...ervice Required DC IN Power Supply Failure OK Off No 1 HA Condition Cleared DC IN Under Voltage 1 No 1 HA Service Required DC IN Under Voltage OK Off No 1 HA Condition Cleared DC Link Unbalance Failur...

Page 146: ...ce Required Inverter Tripped 1 No 1 A User Action Required Inverter Voltage Failure 1 4 1 HA Service Required Inverter Voltage Failure OK Off No 1 HA Condition Cleared Load Over 100 1 No 1 HA Shutdown...

Page 147: ...Failed OK Off No 1 HA Condition Cleared Scheduled UPS Off Active 1 No 1 HA User Action Required Scheduled UPS Off Inactive 1 No 1 HA User Action Required Scheduled UPS Off On Active 1 No 1 HA User Ac...

Page 148: ...lear Off 4 2 HA Condition Cleared Bypass is Not Available 2 No 2 A Protection Level Bypass Over Frequency 2 No 2 HA Information Only Bypass Over Frequency OK Off No 2 HA Condition Cleared Bypass Under...

Page 149: ...ion Cleared Input Over Voltage 2 No 2 HA Information Only Input Over Voltage OK Off No 2 HA Condition Cleared Input Under Voltage 2 No 2 HA Information Only Input Under Voltage OK Off No 2 HA Conditio...

Page 150: ...dition Cleared UPM 2 Not Reporting 1 No 2 A Information Only UPM 2 Not Reporting OK Off No 2 A Condition Cleared UPM 3 Not Reporting 1 No 2 A Information Only UPM 3 Not Reporting OK Off No 2 A Conditi...

Page 151: ...Input Closed No No No HA Service Status K1 Input Open No No No HA Service Status K2 Battery Closed No No No HA Service Status K2 Battery Open No No No HA Service Status K3 Inverter Closed No No No HA...

Page 152: ...S Message Horn Phone Relay Log Indication Bypass Mode No No No A Hi Eff On No No No A Hi Eff Off No No No A Load Off No No No A Normal Mode No No No A PPU On No No No A PPU Off No No No A Table Key To...

Page 153: ...dem The the rear of the UPS also contains a 120 VAC 2A convenience outlet for powering a modem used for remote notification Refer to Appendix A for location of the Customer Interface Panel on the UPS...

Page 154: ...werware BPIV contains a factory installed X Slot communication bay refer to Appendix A Drawings 164201406 8 or 164201406 9 for bay location and is compatible with the following optional cards see Figu...

Page 155: ...notice the user is notified at the remote location The UPS calls through the modem to the user s computer or pager and leaves a message Remote Notification is an extension of the Terminal mode with t...

Page 156: ...ers To use a key combination hold down the Escape key and press the indicated letter key Display UPS Control Panel by pressing and holding ESC then press V Display Event History by pressing and holdin...

Page 157: ...13 5 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 3 Main Screen UPS Normal Mimic Figure 13 4 Main Screen UPS On Battery Mimic...

Page 158: ...13 6 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 5 Main Screen UPS On Bypass Mimic Figure 13 6 System Controls...

Page 159: ...13 7 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 7 Load Off Figure 13 8 Events History...

Page 160: ...13 8 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 9 Events Active Figure 13 10 Input Meter...

Page 161: ...13 9 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 11 Output Meter Figure 13 12 Bypass Meter...

Page 162: ...13 10 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 13 Output Current Load Meter Figure 13 14 Setup...

Page 163: ...13 11 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 15 Contrast Adjust Figure 13 16 Date and Time Setup...

Page 164: ...13 12 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Figure 13 17 Serial Port Setup Figure 13 18 Versions...

Page 165: ...t The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MM DD YYYY HH MM SS hh KYWD MESSAGE CR LF Symbol Descriptio...

Page 166: ...age 08 11 2000 14 27 11 754 ALARM Rectifier Under Voltage 08 11 2000 14 27 16 464 ALARM Battery Under Voltage 08 11 2000 14 27 18 954 NOTICE Battery Voltage Low 08 11 2000 14 27 19 169 NOTICE Battery...

Page 167: ...pacitors are discharged After disconnecting the utility power and the DC power authorized service personnel should wait at least 5 minutes for capacitor bleedoff before attempting internal access to t...

Page 168: ...nce When replacing batteries use the same number of sealed lead acid batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING HAZARDOUS WASTE Do n...

Page 169: ...uminated contact Customer Support Perform the following checks MONTHLY 1 Monitor system parameters as described in Chapter 9 Using the Control Panel 2 The UPS cooling air intake filter on the Powerwar...

Page 170: ...rom Powerware gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other servic...

Page 171: ...Voltage Nominal 10 15 600 VAC for operation from 510 VAC to 660 VAC 50 60 Hz 480 VAC for operation from 408 VAC to 528 VAC 50 60 Hz 208 VAC for operation from 177 VAC to 229 VAC 50 60 Hz Operating In...

Page 172: ...ugh E for 10 and 15 kVA Models and Tables G through K for 20 25 and 30 kVA Models Output Voltage Harmonic Content 3 max THD 2 max single linear load Output Voltage Balance 3 for 100 maximum load imbal...

Page 173: ...t derating Storage Temperature 20 to 70 C prolonged storage above 40 C will cause rapid battery self discharge Relative Humidity operating and storage 95 maximum noncondensing Acoustical Noise 60 dBA...

Page 174: ...15 4 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

Page 175: ...15 kVA 164201406 9 Location of UPS Cabinet Terminals Powerware BPIV 20 kVA 30 kVA 164201406 10 Location of Options Cabinet Terminals Powerware BPIV 10 kVA 15 kVA 164201406 11 Location of Options Cabin...

Page 176: ...1 Neutral 1 gnd Minimum conductor size number per AWG or kcmil ea 8 1 Read and understand the following notes while planning your installation 1 Refer to national and local electrical codes for accep...

Page 177: ...itive 1 negative 1 gnd VDC Nominal Amps 288 51 INPUT p g g Minimum conductor size number per pole See note 8 AWG or kcmil ea 6 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps...

Page 178: ...ze AC Output from 15 10 9 5 8 55 208 208 26 4 10 AC OUTPUT AC Output from Output Transformer to Critical Load 15 10 9 5 8 55 208 480 11 4 14 OUTPUT to Critical Load 0 95min PF 15 15 14 25 12 8 208 208...

Page 179: ...ze number per pole See note 8 AWG or kcmil ea 3 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 55 5 AC OUTPUT Full Load Current 3 1 Neutral 1 gnd Minimum conductor size numbe...

Page 180: ...UPS Rectifier 0 95min PF 3 1 gnd Amps 100 AC INPUT 3 1 gnd Minimum conductor size number per AWG or kcmil ea 1 1 Maximum amps includes full load current plus battery recharge current AC AC Input to Mo...

Page 181: ...0 208 208 70 0 3 30 20 20 18 0 480 208 30 3 8 30 20 20 18 0 600 208 24 0 10 AC AC Input to UPS Rectifier 30 25 25 22 5 208 208 90 0 2 AC INPUT p Transformer 0 95min PF 30 25 25 22 5 480 208 39 0 8 IN...

Page 182: ...from 30 20 19 0 17 1 208 480 22 9 10 AC OUTPUT AC Output from Output Transformer to Critical Load 30 25 23 8 21 4 208 208 66 4 OUTPUT to Critical Load 0 95min PF 30 25 23 8 21 4 208 480 28 0 10 0 95mi...

Page 183: ...t E8 Phase C 1 14 2 0 13 5 120 3 16 in Hex E12 Neutral 1 8 2 0 13 5 120 3 16 in Hex AC Input to UPS C E1 Phase A 1 14 3 2 5 22 Phillips p Rectifier CB1 Dual Input E2 Phase B 1 14 3 2 5 22 Phillips Dua...

Page 184: ...ctifier Dual Input E2 Phase B 1 8 2 0 13 110 3 16 in Hex Dual Input E3 Phase C 1 8 2 0 13 110 3 16 in Hex AC Input To Bypass E6 Phase A 1 14 2 0 13 5 120 3 16 in Hex p yp Dual Input E7 Phase B 1 14 2...

Page 185: ...2 0 2 5 2 9 22 26 3 16 in Hex TB1 X3 Phase C 1 14 2 0 2 5 2 9 22 26 3 16 in Hex N Neutral 3 14 2 0 2 5 2 9 22 26 3 16 in Hex Customer Ground Ground Ground 2 14 1 0 5 6 50 Slotted Table O Options Cabin...

Page 186: ...HW THW 2 Table P Power Cable Conduit Requirements Powerware BPIV 10 kVA 15 kVA Powerware System Voltage Terminal Number of Wires in Conduit Minimum Conduit Trade Size inches Number of Conduits AC Inpu...

Page 187: ...20 480 AC AC Input to Bypass A B C Neut Gnd 5 3 4 1 C Output A B C Neut Gnd 5 3 4 1 AC Input to UPS A B C Gnd 4 1 2 1 BPIV 30 20 600 AC AC Input to Bypass A B C Neut Gnd 5 1 2 1 C Output A B C Neut Gn...

Page 188: ...08 AC AC Input to Bypass A B C Neut Gnd 5 1 1 2 1 AC Output A B C Neut Gnd 5 1 1 2 1 AC Input to UPS A B C Gnd 4 1 1 BPIV 30 30 480 AC AC Input to Bypass A B C Neut Gnd 5 1 1 C Output A B C Neut Gnd 5...

Page 189: ...duce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table S in accordance with the National Electrical code ANSI NFPA 70 15 When the option...

Page 190: ...te dry contact closure 5 BLDG ALARM 3 Programmable UPS alarm Activated by a remote dry 6 BLDG ALARM 3 RTN Programmable UPS alarm Activated by a remote dry contact closure 7 BLDG ALARM 4 Programmable U...

Page 191: ...at 24 VDC 20 mA minimum connected between the alarm input and common terminal as shown All control wiring and relay and switch contacts are customer provided 164201406 2 NOTE Regardless of assignment...

Page 192: ...INTERFACE X SLOT 2 RIBBON CONNECTOR X SLOT 4 RIBBON CONNECTOR X SLOT 3 RIBBON CONNECTOR X SLOT 1 RIBBON CONNECTOR 164201406 2 AS 400 Slot REFER TO DRAWING 164201406 8 FOR LOCATION OF CSB SERIAL PORT...

Page 193: ...werware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 Table V Summary Alarm Relay Contacts 2 1 3 2 1 3 RELAY 1 RELAY 2 CONTACT RATING Maximum Switched Voltage 120 VAC Maximum Ca...

Page 194: ...3 The Remote EPO feature opens all contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS Tab...

Page 195: ...530 213 470 4 at 53 118 Options Cabinet with PDM and 2 transformers Powerware BPIV 10 kVA 15 kVA 358 790 331 730 4 at 83 183 Options Cabinet with PDM and no transformer Powerware BPIV 20 kVA 30 kVA 1...

Page 196: ...idity 95 noncondensing The UPS ventilation requirements are shown in Table Z Table Z Air Conditioning or Ventilation Requirements During Full Load Operation Powerware BPIV 10 kVA 30 kVA Ratings Input...

Page 197: ...ion and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO TYPICAL UPS SYSTEM SHEET REVISION C 164201406 4 1 of 2 013004 POWERWARE BPIV 10 kVA 15 kVA BATTERY CABINET UPS CABINET OPTIONAL OPT...

Page 198: ...A Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO TYPICAL UPS SYSTEM SHEET REVISION C 2 of 2 013004 POWERWARE BPIV 20 kVA 30 kVA 164201406 4 UPS CABINET BATTERY CABINET O...

Page 199: ...eet 2 BPIV 15 10 480 208 Single Module Reverse Transfer Single or Dual Feed with Input Auto Sheet 2 BPIV 15 15 480 208 Single or Dual Feed with Input Auto Transformers Bypass Switch and Optional Distr...

Page 200: ...anel Sheet 9 BPIV 15 10 480 Mains In 208 Bypass In Single Module Reverse Transfer Dual Feed with Mains Input and Sheet 9 BPIV 15 15 208 Bypass In 480 Out Dual Feed with Mains Input and Output Auto Tra...

Page 201: ...rs Bypass Switch BPIV 30 30 480 480 600 208 600 480 Isolation Transformers Bypass Switch and Optional Distribution Panel BPIV 30 20 480 480 Single Module Reverse Transfer Single Feed with Input and Ou...

Page 202: ...WIRE A B C ROTATION ROTATION SEE NOTE 1 B A NOTE 1 Remove jumper for dual feed See Tables U V and W INPUT FILTER OPTIONAL UPS SYSTEM WITH 208V INPUT AND 208V OUTPUT SINGLE OR DUAL FEED POWERWARE BPIV...

Page 203: ...BYPASS 1 L2 MAINS EXT WRAP 2 X3 H11 L3 70A 1 70A 7 N 1 H33 AC LOADS H23 5 H12 9 H13 CABINET 11 WIRING H1 12 X0 H12 4 8 70A 3 4 2 H32 C B A A OPTIONAL OPTIONAL OUT C B UPS CABINET 208V 600V 480V OPTION...

Page 204: ...AKER BYPASS 1 L2 MAINS EXT WRAP 2 L3 70A 1 70A 7 N 1 AC LOADS 5 9 CABINET 11 WIRING 12 4 8 70A 3 4 2 C B A A OPTIONAL OPTIONAL OUT C B UPS CABINET 480V MAINS IN 480V BYPASS IN AC LOAD OUT BYPASS SWITC...

Page 205: ...WIRING L2 L3 N N L1 BYPASS EXT WRAP BYPASS OUTPUT BREAKER BREAKER BYPASS OUT OUT IN IN SW1 INTER MAINS AC LOADS GND CB2 CB3 208 120V OPTIONAL OPTIONAL CABINET I O UPS CABINET DUAL FEED BYPASS SWITCH...

Page 206: ...N B1 B2 1 2 1 2 INTER MAINS AC LOADS CB2 GND NEUTRAL TO GND BOND OR 480V DISTRIBUTION OPTIONAL OPTIONAL X0 W O UPS CABINET BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION SINGLE FEE...

Page 207: ...0A AC LOADS WIRING N OUTPUT BREAKER BYPASS OUT OUT IN IN B1 B2 1 2 1 2 INTER MAINS AC LOADS CB2 480V OPTIONAL UPS CABINET BYPASS SWITCH WITHOUT DISTRIBUTION SINGLE FEED OUTPUT TRANSFORMER BYPASS SWITC...

Page 208: ...N C X12 X31 X32 N C X0 BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION SINGLE FEED BYPASS INPUT TRANSFORMER DUAL FEED BYPASS INPUT TRANSFORMER CONFIGURATION CONFIGURATION UPS CABINE...

Page 209: ...C B A 70A 5 6 4 3 2 1 BREAKER INPUT CB1 CB2 DUAL FEED BYPASS INPUT TRANSFORMER AND OUTPUT CONFIGURATION UPS CABINET UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE BPIV 10 kVA 15 kVA WITH AUTO TR...

Page 210: ...X0 OPTIONS CABINET SCHEMATICS 164201406 7 3 1 7 5 9 11 12 8 4 70A 5 6 4 3 2 1 BYPASS EXT WRAP BYPASS BREAKER SW1 CB3 CONFIGURATION CONFIGURATION CABINET I O H21 H2 X2 XFMR MAIN ISO 5 2 H31 1 X1 INPUT...

Page 211: ...BYPASS OUT IN B1 B2 1 2 1 2 AC LOADS CB2 OPTIONS CABINET SCHEMATICS 164201406 7 3 1 7 5 9 11 12 8 4 70A 5 6 4 3 2 1 BYPASS EXT WRAP BYPASS BREAKER SW1 CB3 CABINET I O 5 2 1 INPUT C B A 6 IN INTER 4 B...

Page 212: ...RAP 2 X3 H11 L3 150A 150A 7 N H33 AC LOADS H23 5 H12 9 H13 CABINET 11 WIRING H1 12 X0 H12 4 8 150A 3 4 H32 C B A A OPTIONAL OPTIONAL OUT C B UPS CABINET MAINS IN BYPASS IN AC LOAD OUT BYPASS SWITCH WI...

Page 213: ...EXT WRAP 2 L3 150A 150A 7 N AC LOADS 5 9 CABINET 11 WIRING 12 4 8 150A 3 4 C B A A OPTIONAL OPTIONAL OUT C B UPS CABINET MAINS IN BYPASS IN AC LOAD OUT BYPASS SWITCH WITHOUT DISTRIBUTION BYPASS SWITCH...

Page 214: ...LOADS WIRING L2 L3 N N L1 BYPASS EXT WRAP BYPASS OUTPUT BREAKER BREAKER BYPASS OUT OUT IN IN SW1 INTER MAINS AC LOADS GND CB2 CB3 208V 208 120V OPTIONAL OPTIONAL CABINET I O UPS CABINET DUAL FEED BYPA...

Page 215: ...MAINS AC LOADS CB2 GND NEUTRAL TO GND BOND 208V 208V OPTIONAL OPTIONAL X0 UPS CABINET BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION SINGLE FEED OUTPUT TRANSFORMER SINGLE FEED OUTP...

Page 216: ...6 5 3 1 2 150A WIRING N OUTPUT BREAKER BYPASS OUT IN IN INTER MAINS AC LOADS CB2 208V 208V OPTIONAL UPS CABINET BYPASS SWITCH WITHOUT DISTRIBUTION SINGLE FEED OUTPUT TRANSFORMER BYPASS SWITCH WITHOUT...

Page 217: ...CABINET UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE BPIV 20 kVA 30 kVA WITH ISOLATION TRANSFORMERS OPTIONS CABINET SCHEMATICS 164201406 7 208 120V AC LOADS OUT OR 480V DISTRIBUTION W O IN BYPA...

Page 218: ...3 2 1 BREAKER INPUT CB1 CB2 UPS CABINET UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE BPIV 20 kVA 30 kVA WITH AUTO TRANSFORMERS OPTIONS CABINET SCHEMATICS 164201406 7 AC LOADS OUT 480V IN BYPAS...

Page 219: ...O GND BOND 208V OPTIONAL X0 UPS CABINET OPTIONS CABINET SCHEMATICS 164201406 7 3 1 7 5 9 11 12 8 4 150A 5 6 4 3 2 1 BYPASS EXT WRAP BYPASS BREAKER SW1 CB3 N N CABINET I O H21 H2 X2 XFMR MAIN ISO 5 2 H...

Page 220: ...WIRING N OUTPUT BREAKER BYPASS OUT IN IN INTER MAINS AC LOADS CB2 UPS CABINET OPTIONS CABINET SCHEMATICS 164201406 7 3 1 7 5 9 11 12 8 4 150A 5 6 4 3 2 1 BYPASS EXT WRAP BYPASS BREAKER SW1 CB3 N N CA...

Page 221: ...POWER WIRING TERMINALS AND BATTERY COMPARTMENT MUST BE REMOVED TO GAIN ACCESS TO WIRING TERMINALS BATTERY BREAKER CB2 INPUT BREAKER CB1 MAINTENANCE BYPASS SWITCH MBS INTERNAL BATTERIES GROUND TERMINAL...

Page 222: ...AL INPUT AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE INPUT AC INPUT TO BYPASS DUAL INPUT AC OUTPUT TO CRITICAL LOAD PHASE A E1 PHASE A E6 PHASE B E7 PHASE B E2 PHASE A PHASE B PHASE C PHASE C E3 NEUTR...

Page 223: ...ABINET POWER TERMINALS LOCATION OF UPS CABINET TERMINALS LEFT VIEW INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE INPUT A B C AC INPUT TO UPS RECTIFIER CB1 DUAL INPUT A B C AC INPUT TO...

Page 224: ...CONDUIT LANDING FOR AC INPUT AND OUTPUT CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES X1 X2 X3 X4 CUSTOMER CONVENIENCE OUTLET FOR MODEM 120VAC 0 2 AMP SERIAL PORT POWERWARE BPIV 10 kVA 15...

Page 225: ...f 5 013004 LOCATION OF UPS CABINET TERMINALS 164201406 8 UPS CABINET CUSTOMER INTERFACE TERMINALS X4 X3 X2 X1 COMMUNICATIONS SERVER BOARD CSB EXTERNAL BATTERY CABINET POWER CONNECTOR TOP VIEW POWERWAR...

Page 226: ...COMPARTMENT AND CB1 MUST BE REMOVED TO GAIN ACCESS TO WIRING TERMINALS POWERWARE BPIV 20 kVA 30 kVA BATTERY BREAKER CB2 INPUT BREAKER CB1 MAINTENANCE BYPASS SWITCH MBS INTERNAL BATTERIES GROUND TERMI...

Page 227: ...S LOCATION OF UPS CABINET TERMINALS FRONT VIEW DETAIL 164201406 9 POWERWARE BPIV 20 kVA 30 kVA AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE INPUT AC OUTPUT TO CRITICAL LOAD PHASE C E11 PHASE B E10 PHAS...

Page 228: ...64201406 9 POWERWARE BPIV 20 kVA 30 kVA DUAL INPUT NOTE REMOVE JUMPERS BETWEEN TERMINAL BLOCKS FOR DUAL INPUT NEUTRAL E12 AC INPUT TO UPS BYPASS DUAL INPUT PHASE A E6 PHASE B E7 PHASE C E8 AC OUTPUT T...

Page 229: ...ER TERMINALS LOCATION OF UPS CABINET TERMINALS LEFT VIEW 164201406 9 POWERWARE BPIV 20 kVA 30 kVA INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER DUAL INPUT A B C AC INPUT TO BYPASS DUAL INPUT A B C AC OU...

Page 230: ...201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 5 of 8 013004 UPS CABINET POWER TERMINALS LOCATION OF UPS CABINET TERMINALS LEFT VIEW DETAIL 164201406 9 POWERWARE BPIV 20 kVA 30 kVA D...

Page 231: ...ABINET TERMINALS 164201406 9 UPS CABINET CUSTOMER INTERFACE TERMINALS POWERWARE BPIV 20 kVA 30 kVA X1 X2 X3 X4 CUSTOMER INTERFACE ACCESS PANEL SERIAL PORT CUSTOMER CONVENIENCE OUTLET FOR MODEM 120VAC...

Page 232: ...N DATE DRAWING NO SHEET REVISION C 7 of 8 013004 LOCATION OF UPS CABINET TERMINALS 164201406 9 UPS CABINET CUSTOMER INTERFACE TERMINALS POWERWARE BPIV 20 kVA 30 kVA BOTTOM ENTRY CONDUIT LANDING FOR AC...

Page 233: ...DRAWING NO SHEET REVISION C 8 of 8 013004 LOCATION OF UPS CABINET TERMINALS 164201406 9 UPS CABINET CUSTOMER INTERFACE TERMINALS POWERWARE BPIV 20 kVA 30 kVA CUSTOMER INTERFACE ACCESS PANEL X4 X3 X2 X...

Page 234: ...EVISION C LOCATION OF OPTIONS CABINET TERMINALS 1 of 6 013004 OPTIONS CABINET POWER TERMINALS GROUND TERMINALS OPTIONAL 42 CIRCUIT DISTRIBUTION PANEL MAINTENANCE BYPASS SWITCH MBS AC INPUT BREAKER BYP...

Page 235: ...CABINET WITH OPTIONAL DISTRIBUTION HOUSING FRAME GROUND TERMINAL 42 CIRCUIT DISTRIBUTION PANEL MAINTENANCE BYPASS SWITCH MBS BYPASS BREAKER AC OUTPUT BREAKER TERMINALS POWERWARE BPIV 10 kVA 15 kVA US...

Page 236: ...ation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C LOCATION OF OPTIONS CABINET TERMINALS 3 of 6 013004 OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 10 kVA 15 kVA 164201406 10...

Page 237: ...ion and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C LOCATION OF OPTIONS CABINET TERMINALS 4 of 6 013004 OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 10 kVA 15 kVA 1...

Page 238: ...013004 CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 10 kVA 15 kVA 164201406 10 LOCATION O...

Page 239: ...PTACLE POWER CABLES TO DISTRIBUTION PANEL OPTIONS CABINET WITH OPTIONAL DISTRIBUTION HOUSING POWERWARE BPIV 10 kVA 15 kVA 164201406 10 LOCATION OF OPTIONS CABINET TERMNALS OPTIONS CABINET REAR VIEW WI...

Page 240: ...O SHEET REVISION C LOCATION OF OPTIONS CABINET TERMINALS 1 of 4 013004 OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 20 kVA 30 kVA 164201406 11 MAINTENANCE BYPASS SWITCH MBS AC INPUT BREAKER BYPASS B...

Page 241: ...ev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C LOCATION OF OPTIONS CABINET TERMINALS 2 of 4 013004 OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 20 kVA 30 kVA 164201406 11 GROUND TERMINALS...

Page 242: ...peration 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C LOCATION OF OPTIONS CABINET TERMNALS 3 of 4 013004 OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 20 kVA 30 kVA 164201406 1...

Page 243: ...of 4 013004 LOCATION OF OPTIONS CABINET TERMINALS OPTIONS CABINET POWER TERMINALS POWERWARE BPIV 20 kVA 30 kVA 164201406 11 CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL REMOVE PANEL...

Page 244: ...RIPTION DATE DRAWING NO SHEET REVISION C LOCATION OF BATTERY CABINET TERMINALS 1 of 1 013004 BATTERY CABINET TERMINALS BATTERY BREAKER EXTERNAL BATTERY CABINET POWER CONNECTOR FOR ADDITIONAL BATTERY C...

Page 245: ...kVA Installation and Operation 164201406 Rev C 013004 Dimensions are in millimeters and inches DESCRIPTION DATE DRAWING NO SHEET REVISION C 164201406 13 1 of 2 013004 UPS CABINET UPS CABINET DIMENSION...

Page 246: ...kVA Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 2 of 2 013004 UPS CABINET DIMENSIONS Dimensions are in millimeters and inches UPS CABINET 164201406 1...

Page 247: ...kVA Installation and Operation 164201406 Rev C 013004 Dimensions are in millimeters and inches DESCRIPTION DATE DRAWING NO SHEET REVISION C 164201406 14 1 of 4 013004 UPS CABINET UPS CABINET DIMENSION...

Page 248: ...kVA Installation and Operation 164201406 Rev C 013004 Dimensions are in millimeters and inches DESCRIPTION DATE DRAWING NO SHEET REVISION C 2 of 4 013004 UPS CABINET UPS CABINET DIMENSIONS POWERWARE B...

Page 249: ...kVA Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 3 of 4 013004 UPS CABINET DIMENSIONS Dimensions are in millimeters and inches UPS CABINET POWERWARE B...

Page 250: ...kVA Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 4 of 4 013004 UPS CABINET DIMENSIONS Dimensions are in millimeters and inches UPS CABINET POWERWARE B...

Page 251: ...Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 1 of 4 013004 OPTIONS CABINET DIMENSIONS OPTIONS CABINET Dimensions are in millimeters and inches POWERWA...

Page 252: ...Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 2 of 4 013004 OPTIONS CABINET DIMENSIONS Dimensions are in millimeters and inches OPTIONS CABINET POWERWA...

Page 253: ...01406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 3 of 4 013004 OPTIONS CABINET DIMENSIONS OPTIONS CABINET WITH OPTIONAL DISTRIBUTION HOUSING Dimensions are in millimeters and inches POW...

Page 254: ...013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 4 of 4 013004 OPTIONS CABINET DIMENSIONS Dimensions are in millimeters and inches OPTIONS CABINET WITH OPTIONAL DISTRIBUTION HOUSING POWERWARE BPIV...

Page 255: ...Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 1 of 2 013004 OPTIONS CABINET DIMENSIONS OPTIONS CABINET Dimensions are in millimeters and inches POWERWA...

Page 256: ...Installation and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 2 of 2 013004 OPTIONS CABINET DIMENSIONS Dimensions are in millimeters and inches OPTIONS CABINET POWERWA...

Page 257: ...d Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 1 of 1 013004 BATTERY CABINET DIMENSIONS BATTERY CABINET Dimensions are in millimeters and inches POWERWARE BPIV 10 kVA...

Page 258: ...and Operation 164201406 Rev C 013004 DESCRIPTION DATE DRAWING NO SHEET REVISION C 164201406 18 1 of 2 013004 TYPICALREMOTEEMERGENCYPOWEROFF KNOCKOUTS FOR 1 2 CONDUIT 5 PLACES 139 98 5 5 226 4 8 9 38...

Page 259: ...C 2 of 2 013004 REMOTEEMERGENCYPOWEROFF DIMENSIONS 164201406 18 122 3 4 8 68 5 2 7 91 3 6 36 9 1 5 48 5 1 9 7 0 275 Dimensions are in millimeters and inches 68 5 2 7 36 9 1 5 MOUNTING HOLES NOTE Inte...

Page 260: ...5 9 125 4 9 42 1 65 37 5 1 5 20 0 79 22 23 0 875 20 0 79 37 5 1 5 98 02 3 9 75 2 95 51 98 2 05 104 17 4 1 62 5 2 5 20 83 0 82 NOTE Interface wiring and conduit between the Remote Monitor Panel and the...

Page 261: ...l pay for all services not expressly provided for by the terms hereof including without limitation site calls involving an inspection that determines no corrective maintenance is required THIS WARRANT...

Page 262: ...W 2 Powerware BPIV 10 kVA 30 kVA Installation and Operation 164201406 Rev C 013004 This Page Intentionally Left Blank...

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