PowerWalker VFI 100K CPG 3/3 BX Manual Download Page 1

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PowerWalker

VFI 100-200K CPG 3/3

Manual

Uninterruptible Power Supply System

Version: 1.1

Summary of Contents for VFI 100K CPG 3/3 BX

Page 1: ...PowerWalker VFI 100 200K CPG 3 3 Manual Uninterruptible Power Supply System Version 1 1...

Page 2: ...responsibility or liability for loss or damages whether direct indirect consequential or incidental which might arise out of the use of such information The use of any such information will be entirel...

Page 3: ...SYSTEM 11 2 7 SOFTWARE INSTALLATION 15 3 CONTROL PANEL AND LCD OPERATION 16 3 1 INTRODUCTION 16 3 2 SCREEN DESCRIPTION 17 3 3 ALARM LIST 35 3 4 HISTORY RECORD 36 4 INTERFACE AND COMMUNICATION 38 4 1...

Page 4: ...1 8 1 STORAGE 59 8 2 MAINTENANCE 59 9 SPECIFICATIONS 60...

Page 5: ...ig motor type equipment to the UPS output terminal Place cables in such a way that no one can step on or trip over them Do not block air vents on the housing of UPS Ensure proper unit spacing of venti...

Page 6: ...In accordance with safety standard EN IEC 62040 1 installation has to be provided with a Backfeed Protection system for example a contactor which will prevent the appearance of voltage or dangerous en...

Page 7: ...y individuals with no previous experience 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ESD IEC EN 61000 4 2 Le...

Page 8: ...and Inspection 1 Use a forklift to move the product to installed area Refer to Figure 2 1 Please make sure the bearing capacity of forklift is sufficient 2 Please follow the unpacking order in Figure...

Page 9: ...hat there is no physical damage to the unit Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or missing parts or accessories Please keep the original packag...

Page 10: ...ation area and several power stages modules inside And from each power stage module you can easily identify their ID as shown below Table 2 1 Power Stage Module ID Install Parallel Board of UPS 1 Powe...

Page 11: ...es for power stage module address setting In the same cabinet each power stage module ID MUST be exclusive Please refer to Table 2 1 Power Stage Module ID Battery Start Button When AC input is not exi...

Page 12: ...ar panel of the UPS 100KVA 120KVA 160KVA 200KVA 1 Input breaker Q1 2 Input breaker Q2 only available for Dual Input Models 3 Output and maintenance bypass switch 4 Maintenance bypass breaker Q4 5 Outp...

Page 13: ...al N terminals 2 5 Single UPS Installation Installation and wiring must conform in accordance with the local electric laws regulations and execute the following instructions by professional personnel...

Page 14: ...unction indicated on terminal block Connect the grounding earthing wire first when making wire connection Disconnect the grounding earthing wire last when making wire disconnection NOTE 1 Make sure th...

Page 15: ...current distortion will be between 3 and 4 5 in parallel UPS operation You need one parallel kit for every two UPS systems 2 6 1 Input and Output Wiring 1 When install the parallel system the length o...

Page 16: ...Single input wiring in parallel system 2 6 2 Parallel Board Setting 2 6 2 1 Install Parallel Board of UPS 1 1 Please set SW2 on the parallel board of the UPS 1 to the right side as shown in below figu...

Page 17: ...13 SW2 position on UPS 1 2 6 2 2 Install Parallel Board of UPS2 1 Please set SW2 on the parallel board of the UPS 2 to the left side as shown in below figure SW2 position on UPS 2...

Page 18: ...8 Choose the battery configuration as independent or common battery depending on your preference 9 Select the Save Setting icon in General screen of SETUP page to save your settings 10 Proceed to set...

Page 19: ...UPS have been turned ON 3 Turn on the battery breaker 4 Turn on the external AC source breaker to apply AC input source to both UPS 5 Watch for any abnormal event message on the LCD display Refer to U...

Page 20: ...to Table 3 2 4 Audible Alarm Refer to Table 3 3 Table 3 1 LED Indications LED Color Status Definition LINE Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS...

Page 21: ...ion 3 2 1 Initial Screen Upon powering on the UPS will execute POST Power On Self Test The initial screen will remain approximately 5 seconds as shown below Figure 3 2 Initial Screen 3 2 2 Main Screen...

Page 22: ...status The meanings of each icon are listed as below Icon UPS status UPS operates in Standby mode or Shutdown Mode UPS operates in Line mode or Converter Mode UPS operates in Bypass mode or ECO Mode U...

Page 23: ...cel command as shown below Figure 3 7 Confirmation Screen 3 2 4 Measurement Screen Touch icon to enter into the sub menu You may choose input output bypass load or battery to monitor each detailed sta...

Page 24: ...put power factor L1 L2 L3 Bypass L N Voltage V Bypass phase voltage L1 L2 L3 Units 0 1V Frequency Hz Bypass frequency L1 L2 L3 Units 0 1Hz Power Factor Bypass power factor L1 L2 L3 Load Sout KVA Appar...

Page 25: ...ure 04 Temperature of external battery pack through extra communication card T3 Units 0 1 Temperature 05 Temperature of external battery pack through extra communication card T4 Units 0 1 3 2 5 Setup...

Page 26: ...ttery Test Mode Fault Mode Converter Mode ECO Mode Authorization User Admini strator General Model Name Y Y Y Y Y Y Y Y Y Language Y Y Y Y Y Y Y Y Y Y TIME Y Y Y Y Y Y Y Y Y Change Password Y Y Y Y Y...

Page 27: ...Y Y Y Y Y Y Y Y Y Charging Voltage Y Y Y Auto Restart Battery Voltage Y Y Y Y Y Y Y Y Y Pre Alarm Line Voltage Range Y Y Y Y Y Y Y Y Y Line Frequency Range Y Y Y Y Y Y Y Y Y Load Y Y Y Y Y Y Y Y Y Par...

Page 28: ...ent date and time yyyy mm dd hour min sec MUST be set after UPS installation System Installed Date Set system installed date yyyy mm dd 2015 1 1 Default MUST be set after UPS installation System Last...

Page 29: ...tain Date Y Battery Installed Date Y Battery Last Maintain Date Y Change Password Y Baud Rate Y Audible Alarm Y Y Factory Reset EEPROM Reset EPO Function Y Save Setting Startup Screen System Output Vo...

Page 30: ...is not available under specific mode a warning screen will appear such as in Figure 3 15 Figure 3 14 Setup System Screen Figure 3 15 Warning Screen Table 3 8 Setup System Setting List Setting Item Sub...

Page 31: ...d start operation for the details Refer to Section 6 2 Cold Startup Battery Mode Delay Time Set system shutdown delay time in battery mode 0 9990sec 0 Disable Default Not 0 Enable When this feature is...

Page 32: ...city Set battery low capacity 20 50 20 Default Shutdown Voltage Set battery voltage point for system shutdown in battery mode 10 0 11V x battery Number 10V x Battery Number Default Battery Test Period...

Page 33: ...up Pre Alarm Screen and Setting options are shown in Figure 3 17 and Table 3 10 Pre Alarm Setting can be access in any operation mode Figure 3 17 Setup Pre Alarm Screen Table 3 10 Setup Pre Alarm Sett...

Page 34: ...el Set UPS parallel Disable Default Enable Independent Battery Set Independent Battery Disable Default Enable 3 2 6 Information Screen Touch to enter the sub menu In this Information screen you can ch...

Page 35: ...n When System submenu tab is touched information such as the system power nominal voltage nominal frequency etc will be displayed as shown in Figure 3 21 and Figure 3 22 Touch UP and DOWN arrows to sw...

Page 36: ...minal voltage capacity charging current etc will be displayed as shown in Figure 3 23 Figure 3 23 INFORMATION Battery Screen Page 3 2 7 Event Screen When an event occurs you will see flashing in the m...

Page 37: ...dule ID and alarm code in Current Events screen It can save up to 50 events Only 10 events can be listed per page Therefore if it exceeds more than 10 you have to touch to read other event as shown in...

Page 38: ...ing List For Changing Important Settings UPS operation mode changes refer to Table 3 14 UPS Mode Changes and control action execution refer to Table 3 15 Control Execution will be saved in History Eve...

Page 39: ...cuited Fault T Inverter Voltage Short T phase inverter output is short circuited Fault RS Inverter Voltage Short R S inverter output is short circuited Fault ST Inverter Voltage Short S T inverter out...

Page 40: ...error Warning Battery Voltage Low Battery voltage is too low Warning ID Conflict Power stage module ID in conflict Pre Alarm Line Voltage Fail Line voltage over range Pre Alarm Line Voltage Normal Lin...

Page 41: ...No Description Item No Description 1 UPS Mode Power On Mode 2 UPS Mode Standby Mode 3 UPS Mode Bypass Mode 4 UPS Mode Line Mode 5 UPS Mode Battery Mode 6 UPS Mode Battery Test Mode 7 UPS Mode Fault Mo...

Page 42: ...ttery Pack The UPS is equipped with battery temperature detection function UPS can receive battery temperature signal through the temperature detection board Communication between the UPS and battery...

Page 43: ...Otherwise EPO Logic setting is Normal Opened N O EPO is triggered when pin 1 and pin 2 of X2 are closed Note 1 EPO action shuts down the rectifiers inverters and static transfer switch But it does not...

Page 44: ...40 5 Operation Principles 5 1 Block diagram of UPS Figure 5 1 Wiring diagram for dual inputs Figure 5 2 Wiring diagram for single input...

Page 45: ...Upon connecting to utility input power the UPS is in Standby mode unless UPS is turned on if BYPASS enable setting is Disabled and charger function will be active when the battery is connected The lo...

Page 46: ...rs to Battery mode if the Utility fails There is no interruption to the load upon failure In battery mode the rectifier delivers power from the battery and supplies DC power to the inverter The invert...

Page 47: ...en battery is connected After UPS has been turned on if the UPS encounters abnormal situations over temperature overload etc the static transfer switch will perform as a transference of the load from...

Page 48: ...order to shorten the transfer time the rectifier and inverter are working when the UPS is in ECO mode ECO Mode Diagram 5 2 6 Shutdown Mode When the UPS is in the off state and the utility power sourc...

Page 49: ...Mode A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS becomes unavailable e g during a maintenance procedure Before entering the maintenance bypass...

Page 50: ...46 Maintenance Bypass Mode Diagram...

Page 51: ...Use the following procedures when turning on the UPS from a fully powered down state Step 1 Refer to 2 4 Wiring Terminal View to connect the power cables and the battery required for the UPS system St...

Page 52: ...o seconds to enter into Line Mode as shown below After POST Power On Self Test the UPS will enter into the Line mode Step 7 Switch ON the output breaker Q3 AC startup procedure is now complete 6 2 Col...

Page 53: ...am below for LCD display Step 4 Before UPS enters into shutdown mode please press POWER button for 2 seconds immediately as shown in the diagram below Step 5 Then UPS will enter Battery Mode as shown...

Page 54: ...nance bypass for maintenance and UPS protection as below 6 3 1 Transfer to maintenance bypass Step 1 Remove the mechanical lock plate of maintenance bypass 100KVA 120KVA 160KVA 200KVA Step 2 Make sure...

Page 55: ...Dual input model Switch OFF the Input1 Breaker Q1 Input2 Breaker Q2 and Output Breaker Q3 as shown below Step 5 It is possible to change the power stage module now 6 3 2 Transfer to UPS Protection Ste...

Page 56: ...below Step 3 Please enter LCD SETUP MENU and choose SYSTEM to ensure that the Bypass mode is enabled If the Bypass mode is disabled you have to set it enabled Then exit the SETUP menu and check if the...

Page 57: ...tting is Disabled Bypass Mode Setting is Enabled Step 1 Switch OFF the Q1 Breaker The LCD diagrams are shown below Bypass Mode Setting is Disabled UPS enters Shutdown Mode It is normal the Un Connecti...

Page 58: ...n for 2 seconds to turn off the UPS Or use the Menu Control System Turn Off to turn off the UPS After turning off the UPS will tranfer to Standby Mode or Bypass Mode depending on the Bypass Mode Setti...

Page 59: ...55 After turning off the UPS will tranfer to Standby Mode...

Page 60: ...ter Voltage Short S phase inverter output is shorted Contact service personnel Fault T Inverter Voltage Short T phase inverter output is shorted Contact service personnel Fault RS Inverter Voltage Sho...

Page 61: ...nnected 3 Check the setting of Nominal Battery voltage 4 Contact service personnel if necessary Warning Battery voltage High Battery voltage is too High Check the setting of Nominal Battery voltage an...

Page 62: ...allel UPS Cable is loose and contact service personnel Warning Parallel UPS Config Wrong Parallel UPS Configure error Check the Parallel UPS Setting is correct and contact service personnel Warning Pa...

Page 63: ...away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input v...

Page 64: ...y Range 1Hz 2Hz 4Hz default 4Hz Phase 3 Phase with Neutral Three Phase Neutral Ground Synchronized Range 1Hz 2Hz 4Hz default 4Hz User Programmable OUTPUT Phase 3 Phase with Neutral Three Phase Neutral...

Page 65: ...Weight kg 197 232 309 343 ENVIRONMENT Operation Temperature 0 40 C Operation Humidity 95 and non condensing Operation Altitude 1000m Acoustic Noise Level Less than 70dB 1 Meter Less than 73dB 1 Meter...

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