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CONFIDENTIAL

SERVICE MANUAL

Model

TI-C5 Series

Specifications and parts may be changed for improvement.

Summary of Contents for TI-C5 Series

Page 1: ...CONFIDENTIAL SERVICE MANUAL Model TI C5 Series Specifications and parts may be changed for improvement...

Page 2: ...1 SPECIFICATIONS TI C5 DT TI C5 ST 1 NAME OF PARTS 2 TOOL SPECIFICATIONS 3 FASTENER SPECIFICATIONS 1...

Page 3: ...TI C5 LT CE TI C5 LT TI C5 ST CE TI C5 ST 1 NAME OF PARTS 2 TOOL SPECIFICATIONS 3 FASTENER SPECIFICATIONS 2...

Page 4: ...T HEAD CAP SCREW 4 x 20 56140 Press the Chamber Plate hard to assemble Groove in Upper Chamber Convex Part of Seal Plate SEAL PLATE 56136 LOWER CHAMBER GN11489 Planar Part 1 Align the convex part of t...

Page 5: ...p Screws 4 x 20 Set the O ring into a groove Entire circumference Ensure that there is no gap between the Guide Poles and Upper Chamber UPPER CHAMBER BOLT M4 x 20 O ring groove O RING 4D 3 5 x 75 8 AS...

Page 6: ...f Spring Direct the end of the spring to the boss side of the ST Lever Boss of ST Lever ST LEVER Assemble the end of the Spring COMPRESSION SPRING ST HELICAL TORSION SPRING TRIGGER TRIGGER WAVED SPRIN...

Page 7: ...Assemble the O ring 4D 1 9 x 4 8 large to the Connection Collar A 2 Assemble the O ring 4D 1 42 x 1 52 small to the Connection Collar A 3 Assemble the Connection Collar B to the Connection Collar A 4...

Page 8: ...lar C to the Connect Cap 3 Assemble the O ring 2 4 x 10 8 large to the Connect Cap ASSEMBLY PROCEDURE CONNECT CAP ASSY O RING 4D 1 9 x 4 8 CONNECTION COLLAR C O RING 4D 2 4 x 10 8 Check that the Pawl...

Page 9: ...the Fixed Core Unit from the spot faced surface side of the Nut Plate 2 Assemble the Compression Spring Core Valve Core Unit with downward rubber Valve Spacer and Valve Core Unit with upward rubber to...

Page 10: ...T FORCE SPRING Kit 56353 FOLLOWER HOLDER Kit 56353 1 Assemble the Spring Collar to the Constant Force Spring Constant force spring assy 2 Assemble the Spring Cover B to the Follower Holder 3 Assemble...

Page 11: ...6353 RUBBER WASHER 2 7 x 7 x 2 5 Kit 56353 Should be set into the groove Fit the spring onto the boss Both side 1 Assemble the Antifire Plate to the Follower Holder 2 Assemble the Follower C5 to the F...

Page 12: ...t Name TI C5 LT CE TI C5 LT AS 56351 MAGAZINE 38L TI C5 DT USA 56313 MAGAZINE 32L 1 Assemble the Magazine Hanger to the Magazine 38L 32L 2 Assemble the Compression Spring Stopper to the Magazine Foot...

Page 13: ...6308 MAGAZINE 38S Beware of the color 1 Assemble the Compression Spring Stopper to the Magazine Foot assemble Rubber Washer and Nail Stopper to the Magazine Foot and press fit the Parallel Pin Stopper...

Page 14: ...T AS 56305 MAGAZINE COVER 38 TI C5 DT USA 56315 MAGAZINE COVER 32 MAGAZINE TOP 56402 PARALL PIN 2x8 56403 MAGAZINE 32L 1 Set the Follower Assy into the grooves in the Magazine 38L 32L and set the hook...

Page 15: ...CKET HEAD CAP SCREW 5 x 6 56326 SQUARE NUT M5 56324 MAGAZINE COVER 38 56305 1 Set the Follower Assy into the grooves in the Magazine 38S and set the hook part of the Constant Force Spring onto the end...

Page 16: ...tification grooves 2 spots DRIVER ROD MAIN PISTON Apply Araldite thinly to the entire circumference of the threaded part Apply Araldite to the entire circumference of more than half the threaded part...

Page 17: ...C5 2 Assemble the Plug Unit to the Cylinder Head Tightening torque 2 to 3 N m 3 Set the Motor Sleeve and Motor Mount S into the Cylinder Head The hemispherical convex part of the Motor Buffer should f...

Page 18: ...he motor shaft with the locking direction of the Cap Screw 4 x 5 Tightening torque 0 9 to 1 1 N m 4 Assemble the O ring AS 568 036 Check that the O ring is set into the groove in the Cylinder Head 5 A...

Page 19: ...1 5 x 5 Kit 56364 SCREW ROD Kit 56364 ARM BUSHING Kit 56364 Groove for Adjust Stopper CONTACT ARM B 56270 Put back the Screw Cover to complete 18 1 Assemble the Arm Bushing to the Screw Rod followed...

Page 20: ...4 x 5 HEXAGON SOCKET HEAD CAP SCREW 4 x 5 Kit 56355 56369 COMPRESSION SPRING ADJUSTER Kit 56355 MAGAZINE BUFFER 56184 STEEL BALL 3 Kit 56355 19 ADJUST DIAL Kit 56364 NOSE UNIT CONTACT ARM ASSY ADJUST...

Page 21: ...SOCKET HEAD CAP SCREW 4 x 10 HEXAGON SOCKET HEAD CAP SCREW 4 x 10 HEXAGON SOCKET HEAD CAP SCREW 4 x 10 Kit 56368 BODY COVER BUSH 20 BODY COVER BUSH Kit 56368 HEXAGON SOCKET HEAD CAP SCREW 4 x 10 BODY...

Page 22: ...6 to 8 N m 2 spots Section E E 5 Assemble the Reed Valve to the Valve Base 6 Assemble the Valve Cover to the Valve Base and lock with the Bolts 5 x 10 Tightening torque 6 to 8 N m 2 spots Section F F...

Page 23: ...of the Bumper overleaps the convex part of the Cylinder 2 Assemble the Piston Rings 2 pcs to the Main Piston Unit 3 Assemble the Main Piston Unit to the Cylinder 4 Assemble the Retaining Ring C Type I...

Page 24: ...DER ASSY Apply MOLYKOTE HP 300 to the entire circumference of the O ring The Chamber Arm should be located opposite to the ribs 1 Apply MOLYKOTE HP 300 to the entire circumference of the O ring of the...

Page 25: ...6 x 25 56188 CONTACT BUMPER 56192 CHAMBER ARM GUIDE 56170 BODY 56171 CYLINDER ASSY BODY 56171 24 1 Assemble the Chamber Arm Guide to the Body 2 Assemble the Cylinder Assy to the Body 3 Assemble the Co...

Page 26: ...N m The O ring should not be exposed ASSEMBLY PROCEDURE COMPRESSION SPRING CHAMBER Kit 56358 COMPRESSION SPRING REMOVE Kit 56363 REMOVE FRAME Kit 56363 REMOVE ARM Kit 56363 Be ware of the direction A...

Page 27: ...hat the LED lens has been included in the Handle L Unit REMOVE COVER 56250 26 REMOVE GUIDE ASSY Beware of the assembly direction of the Remove Guide Unit REMOVE GUIDE UNIT BATTELY PROTECTOR 56239 1 As...

Page 28: ...marker pen CONNECTION CODE UNIT N TRIGGER SW UNIT C5 Leave it unconnected FAN SW UNIT C5 N 1 Assemble the Fan SW Unit C5 N to the Control Unit C5 N Connect the connectors Black Connect the connectors...

Page 29: ...BATTELY PROTECTOR 56239 SPECIAL HEX NUT M5 CF 56166 1 Assemble the Nuts M4 N to 5 spots of the Handle R Unit 2 Assemble the Special Hex Nuts M5 CF to 2 spots of the Handle R Unit 3 Stick the Battery...

Page 30: ...wall CONTROL ASSY 1 Write the data to the Control Assy Connect to the red green and white connectors 2 Stick the 2 D Barcode to the Handle R 3 Connect the connectors the Solenoid Valve Assy Blue F cov...

Page 31: ...olding down the lead wires with the Fuel Pipe Note for assembling the Fuel Pipe If it is pushed in by force the O ring inside the Solenoid Valve may be cut off Apply oil to the end of the Fuel Pipe an...

Page 32: ...ASSY PARALLEL PIN 3 x 27 2 TRIGGER 56251 HANDLE R ASSY CHAMBER LOCK BAR 56237 1 Assemble the Trigger Spring and Chamber Lock Bar to the Trigger Assy followed by the Parallel Pin 3 x 27 2 Trigger Trig...

Page 33: ...dle R Assy and lock with the Hexagon Socket Head Cap Screws 4 x 20 ep Small Washer 4 and Nut M4 N HEXAGON NUT WITH NYLON Tightening torque 1 5 to 2 0 N m 5 spots Care should be taken not to nip the ha...

Page 34: ...M4 56297 Check that the Corn Spring is hooked onto the pawls 3 spots FUEL LATCH CORN SPRING FUEL CAP 56293 Section A A Section B B 1 Assemble the Fuel Latch and Compression Spring to the Fuel Cap B 2...

Page 35: ...t with Flange M5 Tightening torque 6 0 to 8 0 N m 6 Fit the Connection Code Unit N into the Connector Holder the Plug Cord into the Plug Assy and the Rubber Tube into the Tube Fitting M5 ASSEMBLY PROC...

Page 36: ...t nipped 2 Assemble the Magazine Assy and bring down the Remove Lever nail removal lever ASSEMBLY PROCEDURE MAGAZINE ASSY 38L 32L BOLT 5 x 14 56100 Bring down the Remove Lever Note Check that the colo...

Page 37: ...Y PROCEDURE WARNING LABEL NAME LABEL NAME LABEL Name Label Warning Label Product Part Code Part Name Product Part Code Part Name TI C5 LT CE TI C5 LT AS 56273 NAME LABEL C5 LT TI C5 LT CE TI C5 LT AS...

Page 38: ...pins When the pins are set in the magazine and the pusher is pulled they can stop at the nail stopper and be fed 9 Functioning of the pusher It should be smoothly pulled without a seizure of the sprin...

Page 39: ...ing table shows when the LED in the handle section is turned on or blinks LED Indication Red Possible Factor Measure Turned on Improperly charged battery pack Charge or replace the battery pack The LE...

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