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Industrial Vacuum Tankmount Systems

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599500AV  •  20 October 2020

Page 19 of 20

manufactured by Powerex after any initial warranty period has expired or where another warranty does not apply 

for any reason, Powerex warrants that the Air-End or Vacuum Pumps shall be free of Defects for the first twelve (12) 

months from the date of shipment by Powerex.  Supplier’s repair or replacement of any Product shall not extend 

the period of any warranty of any Product. This warranty applies to the exchange of part(s) found to be defective 

by an Authorized Powerex Service Representative only.

(e)  Replacement  Motors  –  Parts  Only  (No  Labor).

 For any replacement motor installed on a Powerex 

manufactured system or unit after any initial warranty period has expired or where another warranty does not 

apply for any reason, Powerex warrants that the replacement motor shall be free of Defects for the first twelve (12) 

months from the date of shipment by Powerex.  For any replacement motor installed on a system or unit that was 

not manufactured by Powerex after any initial warranty period has expired or where another warranty does not 

apply for any reason, Powerex warrants that the replacement motor shall be free of Defects for the first ninety (90) 

days from the date of shipment by Powerex.  Supplier’s repair or replacement of any Product shall not extend the 

period of any warranty of any Product. This warranty applies to the exchange of part(s) found to be defective by an 

Authorized Powerex Service Representative only.

(f)    Replacement  Parts  –  Parts  Only  (No  Labor).

 For other replacement parts besides motors, Air-End or 

Vacuum Pumps installed on a Powerex manufactured system or unit after any initial warranty period has expired 

or where another warranty does not apply for any reason, Powerex warrants that such replacement parts will be 

free from Defects for the first twelve (12) months from the date of shipment by Powerex.  For other replacement 

parts besides motors, Air-End or Vacuum Pumps installed on a system or unit that was not manufactured by 

Powerex after any initial warranty period has expired or where another warranty does not apply for any reason, 

Powerex warrants that such replacement parts will be free from Defects for the first twelve (12) months from the 

date of shipment by Powerex.  For other replacement parts besides motors, Air-End or Vacuum Pumps installed 

on a system or unit that was not manufactured by Powerex after any initial warranty period has expired or where 

another warranty does not apply for any reason, Powerex makes no warranties.  Supplier’s repair or replacement 

of any Product shall not extend the period of any warranty of any Product. This warranty applies to the exchange 

of part(s) found to be defective by an Authorized Powerex Service Representative only. 

(g) Coverage.

 The warranty provided herein applies to Powerex manufactured units or systems only.

(h) Exceptions.

 Notwithstanding anything to the contrary herein, Powerex shall have no warranty obligations 

with respect to Products: 

(i)

 That have not been installed in accordance with Powerex’s written specifications and instructions;

(ii)

 That have not been maintained in accordance with Powerex’s written instructions; 

(iii) 

That have been materially modified without the prior written approval of Powerex; or

(iv)

 That experience failures resulting from operation, either intentional or otherwise, in excess of rated capacities 

or in an otherwise improper manner.

The warranty provided herein shall not apply to:  

(i)

 any defects arising from corrosion, abrasion, use of insoluble 

lubricants, or negligent attendance to or faulty operation of the Products; 

(ii)

 ordinary wear and tear of the Products; 

or 

(iii)

 defects arising from abnormal conditions of temperature, dirt or corrosive matter; 

(iv)

 any OEM component 

which is shipped by Powerex with the original manufacturer’s warranty, which shall be the sole applicable warranty 

for such component.

Limitation of Liability. 

 NOTWITHSTANDING ANYTHING TO THE CONTRARY HEREIN, TO THE EXTENT ALLOWABLE 

UNDER  APPLICABLE  LAW,  UNDER  NO  CIRCUMSTANCES  SHALL  POWEREX  BE  LIABLE  FOR  ANY  INCIDENTAL, 

CONSEQUENTIAL, PUNITIVE, SPECULATIVE OR INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF 

OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD BY POWEREX TO 

BUYER.  TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, POWEREX’S LIABILITY IN ALL EVENTS IS LIMITED 

TO, AND SHALL NOT EXCEED, THE PURCHASE PRICE PAID.

Summary of Contents for IBVD0153 Series

Page 1: ...599500AV 20 October 2020 Page 1 of 20 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others...

Page 2: ......

Page 3: ...0 77 212 200 H 21675 Duplex IBVD0153xx 3 1 5 2 14 36 80 H 6502 IBVD0203xx 4 2 2 22 56 80 H 8670 IBVD0303xx 6 3 2 34 90 80 H 13006 IBVD0304xx 6 3 2 34 90 120 H 13006 IBVD0404xx 10 5 2 50 142 120 H 2167...

Page 4: ...y Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may cause damage to equipm...

Page 5: ...the receiver and process lines when the pumps are turned off Intake Filters The intake filters protect against particulates that could damage the pumps Elements are replaceable and are design to resi...

Page 6: ...be required All other sides 24 in 5 If necessary use metal shims or leveling pads to level the compressor tank or basemount unit Never use wood to shim the unit 6 The unit has mounting holes to allow...

Page 7: ...pipe needed from the flex connector to the final outlet plus a factor for each elbow cross or tee Pipe must be smooth ID If rough pipe is used increase by one size The IBVS and IBVD systems do not ha...

Page 8: ...rs etc are properly sized 6 Make sure inlet filter is properly installed 7 Close drain valve Risk of injury Make sure no one is in contact with any moving parts during the rotation check Start Up Oper...

Page 9: ...uire more frequent changing of separator filters If exhaust stream contains significant oil or if the pressure in the crankcase is higher than normal follow instructions in the pump manual 5 If oil in...

Page 10: ...Air Filter Element VP000539AV VP000539AV VP000539AV 1 5 Receiver Tank 30 gal 60 gal 80 gal AR024200ST AR231600ST AR231600ST AR063000ST 1 6 Check Valve VP000405AV VP000405AV VP000405AV 1 7 Vacuum Hose...

Page 11: ...VP000539AV VP000504AV VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal 200 gal AR023400ST AR023400ST AR022400ST AR022400ST JQ000200ST 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV...

Page 12: ...VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal AR022900ST AR022900ST AR022900ST AR022800ST 1 6 Check Valve VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify the length when ordering HA...

Page 13: ...Tank 120 gal 200 gal 240 gal AR022800ST AR022800ST JQ000200ST JQ000200ST JQ000200ST AR069500AV 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify length when ordering...

Page 14: ...on OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 14 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual Vacuum System Flow Schemati...

Page 15: ...Purge System Flow Schematic Operation of the Auto Purge System The Powerex control will close the isolation solenoid and open the purge solenoid when Auto purge is active This will allow fresh clean...

Page 16: ...150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 16 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual...

Page 17: ...ial Vacuum Tankmount Systems Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 17 of 20...

Page 18: ...d Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in t...

Page 19: ...fter any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that such replacement parts will be free from Defects for the first twelve 12 mont...

Page 20: ...y with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject...

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