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Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599500AV  •  20 October 2020

Page 6 of 20

Industrial Vacuum Tankmount Systems

Operating & Maintenance Manual

Unpacking

Immediately upon receipt of the vacuum system, 

inspect for any damage which may have occurred 

during shipment. Repair or replace damaged items 

before use. The specification decal should be checked 

to verify the correct model and voltage.

Do not operate unit if damaged 

during shipping, handling or use. 

Damage may result in unsafe conditions and cause 

injury or property damage. 

Do not lift or move unit without 

appropriately rated equipment. Be 

sure the unit is securely attached to lifting device used. 

Do not lift unit by holding onto tubes or coolers. Do not 

use pumps to lift other attached equipment.

The Powerex IVS and IVD vacuum systems are 

shipped in protective wooden crates and bolted to 

wooden skids. The skids provide fork lift access for 

lifting and moving the units. The system is intended to 

be removed from the skid for installation onto the solid 

floor of the building. 

If any damage is detected when the system is 

unpacked,  contact  the  shipping  company  to  file 

appropriate freight damage claims. Correct any damage 

before operating the unit.

Installation Site

1.  The vacuum system must be located in a clean, 

well lit and well-ventilated area.

2.  The area should be free of excessive dust, toxic or 

flammable gases and moisture.

3.  Never install the vacuum system where the 

surrounding temperature is higher than 104 ° F 

(40 ° C) or where humidity is high.

4. 

Clearance must allow for safe, effective inspection 

and maintenance.

Minimum Clearances

Above

24 in

Space in front of 

electric panel

36 in (check local codes, 

additional space may be required

All other sides

24 in

5.  If necessary, use metal shims or leveling pads to 

level the compressor tank or basemount unit. 

Never use wood to shim the unit.

6.  The unit has mounting holes to allow bolting 

to  the  floor.  Secure  it  as  necessary.  Rubber 

composite isolation pads should be used to 

minimize  transmission  of  noise  and  vibration  to 

the building. Additional measures for isolation 

may be required. Drill a hole through the isolation 

pad and center it under the mounting point.

7.  Room air circulation must be provided to avoid 

local stagnant areas that can cause pump 

overheating.

Wiring

Lock out and tag out the electrical 

supply before servicing the 

equipment.

Electrical shock hazard. Make sure 

the system is grounded in 

accordance with NEC and local requirements.

All electrical hook-ups must be performed by a 

qualified electrician. Installations must be in accordance 

with local and national electrical codes. Make sure 

power supply conductors are sized adequately for full 

system demand.

Piping

The system may have temporary shipping supports 

in place. These should be removed when the system 

piping is connected to the building piping. Appropriate 

supports should be added to the system when building 

tie in is completed.

The system has a single point inlet. An optional flexible 

connector  is  available.  An  optional  flexible  connector 

for tying in to the system exhaust is also available.

1.  Make sure the piping is lined up without being 

strained or twisted when assembling the piping 

for the unit.

2.  Appropriate expansion loops or bends should be 

installed at the unit to avoid stresses caused by 

changes in hot and cold conditions.

3.  Piping supports should be anchored separately 

from the unit to reduce noise and vibration.

4.  Never use any piping smaller than the unit inlet 

and outlet connection.

5. 

Use flexible hose to connect the inlet and outlet 

of the unit to the piping so that the vibration of 

the unit does not transfer to the piping.

Summary of Contents for IBVD0153 Series

Page 1: ...599500AV 20 October 2020 Page 1 of 20 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others...

Page 2: ......

Page 3: ...0 77 212 200 H 21675 Duplex IBVD0153xx 3 1 5 2 14 36 80 H 6502 IBVD0203xx 4 2 2 22 56 80 H 8670 IBVD0303xx 6 3 2 34 90 80 H 13006 IBVD0304xx 6 3 2 34 90 120 H 13006 IBVD0404xx 10 5 2 50 142 120 H 2167...

Page 4: ...y Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may cause damage to equipm...

Page 5: ...the receiver and process lines when the pumps are turned off Intake Filters The intake filters protect against particulates that could damage the pumps Elements are replaceable and are design to resi...

Page 6: ...be required All other sides 24 in 5 If necessary use metal shims or leveling pads to level the compressor tank or basemount unit Never use wood to shim the unit 6 The unit has mounting holes to allow...

Page 7: ...pipe needed from the flex connector to the final outlet plus a factor for each elbow cross or tee Pipe must be smooth ID If rough pipe is used increase by one size The IBVS and IBVD systems do not ha...

Page 8: ...rs etc are properly sized 6 Make sure inlet filter is properly installed 7 Close drain valve Risk of injury Make sure no one is in contact with any moving parts during the rotation check Start Up Oper...

Page 9: ...uire more frequent changing of separator filters If exhaust stream contains significant oil or if the pressure in the crankcase is higher than normal follow instructions in the pump manual 5 If oil in...

Page 10: ...Air Filter Element VP000539AV VP000539AV VP000539AV 1 5 Receiver Tank 30 gal 60 gal 80 gal AR024200ST AR231600ST AR231600ST AR063000ST 1 6 Check Valve VP000405AV VP000405AV VP000405AV 1 7 Vacuum Hose...

Page 11: ...VP000539AV VP000504AV VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal 200 gal AR023400ST AR023400ST AR022400ST AR022400ST JQ000200ST 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV...

Page 12: ...VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal AR022900ST AR022900ST AR022900ST AR022800ST 1 6 Check Valve VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify the length when ordering HA...

Page 13: ...Tank 120 gal 200 gal 240 gal AR022800ST AR022800ST JQ000200ST JQ000200ST JQ000200ST AR069500AV 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify length when ordering...

Page 14: ...on OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 14 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual Vacuum System Flow Schemati...

Page 15: ...Purge System Flow Schematic Operation of the Auto Purge System The Powerex control will close the isolation solenoid and open the purge solenoid when Auto purge is active This will allow fresh clean...

Page 16: ...150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 16 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual...

Page 17: ...ial Vacuum Tankmount Systems Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 17 of 20...

Page 18: ...d Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in t...

Page 19: ...fter any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that such replacement parts will be free from Defects for the first twelve 12 mont...

Page 20: ...y with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject...

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