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Industrial Vacuum Tankmount Systems

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599500AV  •  20 October 2020

Page 9 of 20

Maintenance Schedule

1.  Inspect the unit frequently, especially at start 

up and if the operating conditions change to 

determine if the system is operating as expected. 

Pay close attention to the condition of the 

lubricating oil and to any liquid accumulations.

2. 

The  pump  and  filter  maintenance  schedules 

are established based on normal operating 

temperatures and contaminant loads. If operating 

in environments exceeding 85F the oil may require 

more  frequent  changing  and  filters  may  require 

more frequent attention if loads are higher.

3. 

Operation  with  gases  that  have  oxidizing 

properties in the process stream may require 

more frequent oil and oil filter changes.

4.  Some operating conditions may require more 

frequent changing of separator filters. If exhaust 

stream contains significant oil, or if the pressure 

in the crankcase is higher than normal, follow 

instructions in the pump manual.

5.  If oil in the pump becomes milky or foamy, follow 

instructions in the pump manual.

Item

Action Needed

Operating Hours

Remarks

Daily

100

500

2500

5000

10000

15000

20000

Inlet Air Filter

Inspect, Replace

0

Inspect every 500 hours;

Replace every 2500 hours or less

Blower Fan

Clean

0

0

0

0

Fan Shield

Clean

0

0

0

0

Pump Fans

Clean

0

0

0

0

Vacuum Switch Grease

0

0

0

0

Oil Level

Grease

0

Check oil level and condition daily;

See pump manual for details

Oil

Replace

See pump manual for details and instructions.

Oil Filter

Replace

See pump manual for details and instructions.

Drip Leg Drain

Replace

0

Open every 100 hours of use and allow to drain; 

inspect proper working order

Exhaust Filter

See the pump manual for details. Replace exhaust filters on Busch pumps every 9 to 12 months. On 

Becker pumps, replace the separators every 2000 hours and replace the coarse separators every 5,000 

hours.

Legend

0

 Inspect/Clean

 Replace

Summary of Contents for IBVD0153 Series

Page 1: ...599500AV 20 October 2020 Page 1 of 20 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others...

Page 2: ......

Page 3: ...0 77 212 200 H 21675 Duplex IBVD0153xx 3 1 5 2 14 36 80 H 6502 IBVD0203xx 4 2 2 22 56 80 H 8670 IBVD0303xx 6 3 2 34 90 80 H 13006 IBVD0304xx 6 3 2 34 90 120 H 13006 IBVD0404xx 10 5 2 50 142 120 H 2167...

Page 4: ...y Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may cause damage to equipm...

Page 5: ...the receiver and process lines when the pumps are turned off Intake Filters The intake filters protect against particulates that could damage the pumps Elements are replaceable and are design to resi...

Page 6: ...be required All other sides 24 in 5 If necessary use metal shims or leveling pads to level the compressor tank or basemount unit Never use wood to shim the unit 6 The unit has mounting holes to allow...

Page 7: ...pipe needed from the flex connector to the final outlet plus a factor for each elbow cross or tee Pipe must be smooth ID If rough pipe is used increase by one size The IBVS and IBVD systems do not ha...

Page 8: ...rs etc are properly sized 6 Make sure inlet filter is properly installed 7 Close drain valve Risk of injury Make sure no one is in contact with any moving parts during the rotation check Start Up Oper...

Page 9: ...uire more frequent changing of separator filters If exhaust stream contains significant oil or if the pressure in the crankcase is higher than normal follow instructions in the pump manual 5 If oil in...

Page 10: ...Air Filter Element VP000539AV VP000539AV VP000539AV 1 5 Receiver Tank 30 gal 60 gal 80 gal AR024200ST AR231600ST AR231600ST AR063000ST 1 6 Check Valve VP000405AV VP000405AV VP000405AV 1 7 Vacuum Hose...

Page 11: ...VP000539AV VP000504AV VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal 200 gal AR023400ST AR023400ST AR022400ST AR022400ST JQ000200ST 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV...

Page 12: ...VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal AR022900ST AR022900ST AR022900ST AR022800ST 1 6 Check Valve VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify the length when ordering HA...

Page 13: ...Tank 120 gal 200 gal 240 gal AR022800ST AR022800ST JQ000200ST JQ000200ST JQ000200ST AR069500AV 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify length when ordering...

Page 14: ...on OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 14 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual Vacuum System Flow Schemati...

Page 15: ...Purge System Flow Schematic Operation of the Auto Purge System The Powerex control will close the isolation solenoid and open the purge solenoid when Auto purge is active This will allow fresh clean...

Page 16: ...150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 16 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual...

Page 17: ...ial Vacuum Tankmount Systems Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 17 of 20...

Page 18: ...d Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in t...

Page 19: ...fter any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that such replacement parts will be free from Defects for the first twelve 12 mont...

Page 20: ...y with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject...

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