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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

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Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

Pump will not run

Blown fuse or other interruption of  
power; improper voltage.

Switch is unable to move to the “turn ON” position 
due to interference with the side of basin or other 
obstruction

Insuffi

  cient liquid level

Defective level control

Check that the unit is securely plugged in.  Have an 
electrican check all wiring for proper connections 
and adequate voltage and capacity.

Position the pump or switch so that it has adequate 
clearance for free operation.

Make sure the liquid level is allowed to rise enough 
to activate level control(s).

Remove and replace level controls

Pump will not turn off 

Discharge is blocked or restricted

Check valve is stuck closed or installed backwards

Gate or ball valve is closed

Total lift is beyond pump’s capability

Pump impeller is jammed or volute casing is pluged

Check the discharge line for foreign material, 
including ice if discharge line passes through or 
into cold areas

Remove check valve(s) and examine for freedom of 
operation and proper installation

Open gate or ball valve

Try to route piping to a lower level.
If not possible, a larger pump may be required. 
Consult the factory

Disconnect unit electrically. Remove the pump 
from the basin. Detach the pump base and clean 
the area around the impeller. Rotate impeller by 
hand. Reassemble and reinstall

Pump will not turn off 

Level control(s) unable to move to the “turn OFF” 
position due to interference with the side of basin 
or other obstacle

Defective level control

Posistion the pump or level control so that it has 
adequate clearance for free operation

Remove and replace level control

Pump runs  periodically when fi xtures are not in use

Check valve is stuck open or is leaking

Fixtures are leaking

Remove check valve(s) and examine for freedom of 
operation and proper installation

Repair fi xtures as required to eliminate leakage

Pump operates noisily

Debris in the impeller cavity

Damaged impeller

Worn bearings

Piping attachments to building are too rigid

Remove the pump from the basin.
Detach the pump base and clean the area around 
the impeller.  Reassemble and reinstall

Consult the factory for information regarding 
replacement of impeller

Return pump to the factory or authorized repair 
station for repair

Replace a portion of the discharge line with rubber 
hose or connector

NOTE: 

 Power-Flo Pumps & Systems assumes no responsibility for damage or injury due to disassembly in the fi eld. Disassembly of the pumps or supplied 

accessories other than at Power-Flo Pumps & Systems or its authorized service centers, automatically voids warranty.

Trouble Shooting Chart

PFGPC - 2HP 

 

 

 

  

              

        Submersible Grinder Pumps

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Summary of Contents for PFGPC2002HH Series

Page 1: ...TALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFGPC2002HVS HHS PFGPC2002HVSA HHSA PFGPC2022HVS HHS PFGPC2022HVSA HHSA Single Seal 2 HP 3450 RPM 60 Hz...

Page 2: ...toys utensils etc Sanitary Napkins or Tampons Diapers Rags Disposable Wipes or Cloth Medications Flammable Material Oil or Grease Strong Chemicals Gasoline Risk of electric shock To reduce risk of el...

Page 3: ...Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade SEAL Single Mechanical Carbon Ceramic Buna N UPPER BEARING Single r...

Page 4: ...3450 17 0 53 0 F SOW 12 3 67 PFGPC2022HHSA 2 60 230 1 3450 15 0 53 8 H SOW 12 3 67 Specifications Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFG...

Page 5: ...12 Vane Vortex Bronze SHREDDING RING Stainless Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade POWER CORD 20 ft Cus...

Page 6: ...ns Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFGPC2002HV 2 200 1 30 Amp internal MARS 169 internal 150 mfd 250v internal 20 mfd 450v PFGPC2022HV...

Page 7: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 7 Performance PFGPC HH HHS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 8: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 8 Performance PFGPC HV HVS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 9: ...Discharge piping should be as short as possible and sized no smaller than the pump discharge Do not reduce the discharge pipe size below that which is provided on the pump Both a check valve and a shu...

Page 10: ...chambers for oil level and contamination b Inspect impeller and body for excessive build up or clogging c Inspect motor and bearings d Inspect seal for wear or leakage Servicing NOTE Item numbers in...

Page 11: ...te for oil expansion Apply pipe thread compound to threads of pipe plug 4 then assemble to motor housing 15 Check that o ring 24 is in place and does not need to be replaced Reassemble upper housing t...

Page 12: ...k rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Inner Seal Double Remove seal 53 rotating member and spring from rotor shaft Press stationary from in...

Page 13: ...ith lockwashers 11 into seal plate and torque to 6 5 ft lbs Outer Seal Single Double Clean and oil stationary seal cavity in bearing bracket 21A on Single Seal or 51 seal plate on Double Seal Slide se...

Page 14: ...e on threads and place into shaft and tighten Upper Housing Capacitors Assemble capacitors 14 16 and relay 13 to housing Place o ring 24 onto motor housing 15 Assemble gland nut 3 friction ring 46 and...

Page 15: ...lopumps com 15 Figure 10 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HVS HHS 2HP Singl...

Page 16: ...flopumps com 16 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HV HH 2HP Double Seal Subm...

Page 17: ...4 200 Volt 1 Ph PF081200S10 Motor Double Seal 230 volt 1 Ph PF110397BG 200 volt 1 Ph PF081200S06 18 1 6 Lower Bearing PF10 36 E4 19 1 Upper Housing PF105196CAP 20 1 6 Square Ring PF074498 21A 1 Bearin...

Page 18: ...r Clamp 7mm PF033459 46 2 Friction ring PF051450 47 1 Bronze Insert Double Seal Only 48 1 Pipe Plug 1 4 NPT Double Seal Only 49 4 Stud 5 16 18 x 2 1 4 Lg Stainless Double Seal Only 50 4 Hex Nut 5 16 1...

Page 19: ...equired Consult the factory Disconnect unit electrically Remove the pump from the basin Detach the pump base and clean the area around the impeller Rotate impeller by hand Reassemble and reinstall Pum...

Page 20: ...ained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydroca...

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