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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

13

Motor -

 Slide rotor/shaft with bearing 

(18) into intermediate coupling (21) 
until bearing seats into intermediate 
coupling. Install retaining ring (39) into 
intermediate coupling (21). Place motor 
stator over rotor, lining up motor bolts 
with holes in intermediate coupling (21). 
Place end bell on top of motor and insert 
motor bolts and torque to 17 in-lbs. 

Set square ring (20) in grove on 
intermediate coupling (21). Pull wires 
through opening in top of motor 
housing (15) while lowering motor 
housing onto intermediate coupling 
(21). Connect wires to pins on bottom 
of terminal block (37) as noted at 
disassembly and/or see wiring digram in 
Figure 9. 

Lubricate o-ring (12) with dielectric oil 
and slide terminal block (37) back into 
housing (15). Be sure terminal block is 
engaged and install retaining ring (38). 
Place cap screws (35) with lockwashers 
(11) through housing (15) into 
intermediate coupling (21) and tighten.

Seal Plate (Double) -

 Lubricate and set 

square ring (24) in bottom groove of seal 
plate (51). Place seal plate (51) over shaft 
and onto intermediate coupling (21B), 
being sure square ring (24) is not twisted 
and in the groove. 

Place two capscrews (32) with 
lockwashers (11) into seal plate and 
torque to 6.5 ft/lbs.

Outer Seal (Single & Double) - 

Clean 

and oil stationary seal cavity in bearing 
bracket (21A on Single Seal) or (51 seal 
plate on Double Seal). Slide seal guide 
tool over motor shaft. Lightly oil 

(Do not 

use grease)

 outer surface of seal’s (33) 

stationary member. 

Press stationary fi rmly into bearing 
bracket (21A on Single Seal) or (51 seal 
plate on Double Seal) using a seal pusher 

tool. Be sure the stationary member is 
in straight. Nothing but the seal tool is 
to come in contact with seal face. (See 
Figure 6)

 IMPORTANT ! Do not hammer 
 on the seal pusher. It will 
 damage the seal face.

With seal guide tool over motor shaft, 
Lightly oil 

(Do not use grease)

 guide, 

shaft and inner surface of bellows on 
rotating seal. With lapped surface of 
rotating member facing inward toward 
stationary, slide rotating member over 
guide and onto shaft, using seal pusher 
tool, until lapped faces of stationary and 
rotating seal are together. Place spring 
over shaft and rotating member. Be 
sure it is seated on the retainer and not 
cocked or resting on bellows tail. Install 
c-clip (43) onto shaft.

Impeller - 

Place impeller (30) on motor 

shaft by turning clockwise while holding 
shaft stationary with screwdriver.

Shredding Ring -

 Install shredding ring 

(27) into volute with the use of an arbor 
press.

Service

Figure 7

Figure 6

PFGPC - 2HP 

 

 

 

  

              

        Submersible Grinder Pumps

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Summary of Contents for PFGPC2002HH Series

Page 1: ...TALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFGPC2002HVS HHS PFGPC2002HVSA HHSA PFGPC2022HVS HHS PFGPC2022HVSA HHSA Single Seal 2 HP 3450 RPM 60 Hz...

Page 2: ...toys utensils etc Sanitary Napkins or Tampons Diapers Rags Disposable Wipes or Cloth Medications Flammable Material Oil or Grease Strong Chemicals Gasoline Risk of electric shock To reduce risk of el...

Page 3: ...Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade SEAL Single Mechanical Carbon Ceramic Buna N UPPER BEARING Single r...

Page 4: ...3450 17 0 53 0 F SOW 12 3 67 PFGPC2022HHSA 2 60 230 1 3450 15 0 53 8 H SOW 12 3 67 Specifications Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFG...

Page 5: ...12 Vane Vortex Bronze SHREDDING RING Stainless Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade POWER CORD 20 ft Cus...

Page 6: ...ns Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFGPC2002HV 2 200 1 30 Amp internal MARS 169 internal 150 mfd 250v internal 20 mfd 450v PFGPC2022HV...

Page 7: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 7 Performance PFGPC HH HHS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 8: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 8 Performance PFGPC HV HVS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 9: ...Discharge piping should be as short as possible and sized no smaller than the pump discharge Do not reduce the discharge pipe size below that which is provided on the pump Both a check valve and a shu...

Page 10: ...chambers for oil level and contamination b Inspect impeller and body for excessive build up or clogging c Inspect motor and bearings d Inspect seal for wear or leakage Servicing NOTE Item numbers in...

Page 11: ...te for oil expansion Apply pipe thread compound to threads of pipe plug 4 then assemble to motor housing 15 Check that o ring 24 is in place and does not need to be replaced Reassemble upper housing t...

Page 12: ...k rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Inner Seal Double Remove seal 53 rotating member and spring from rotor shaft Press stationary from in...

Page 13: ...ith lockwashers 11 into seal plate and torque to 6 5 ft lbs Outer Seal Single Double Clean and oil stationary seal cavity in bearing bracket 21A on Single Seal or 51 seal plate on Double Seal Slide se...

Page 14: ...e on threads and place into shaft and tighten Upper Housing Capacitors Assemble capacitors 14 16 and relay 13 to housing Place o ring 24 onto motor housing 15 Assemble gland nut 3 friction ring 46 and...

Page 15: ...lopumps com 15 Figure 10 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HVS HHS 2HP Singl...

Page 16: ...flopumps com 16 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HV HH 2HP Double Seal Subm...

Page 17: ...4 200 Volt 1 Ph PF081200S10 Motor Double Seal 230 volt 1 Ph PF110397BG 200 volt 1 Ph PF081200S06 18 1 6 Lower Bearing PF10 36 E4 19 1 Upper Housing PF105196CAP 20 1 6 Square Ring PF074498 21A 1 Bearin...

Page 18: ...r Clamp 7mm PF033459 46 2 Friction ring PF051450 47 1 Bronze Insert Double Seal Only 48 1 Pipe Plug 1 4 NPT Double Seal Only 49 4 Stud 5 16 18 x 2 1 4 Lg Stainless Double Seal Only 50 4 Hex Nut 5 16 1...

Page 19: ...equired Consult the factory Disconnect unit electrically Remove the pump from the basin Detach the pump base and clean the area around the impeller Rotate impeller by hand Reassemble and reinstall Pum...

Page 20: ...ained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydroca...

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