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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

9

Receiving & Installation

Receiving Inspection

Upon receiving the pump, it should be 
inspected for damage or shortages.   
If damage has occurred, file a claim 
immediately with the company that 
delivered the pump. If the manual is 
removed from the packaging, do not 
lose or misplace.

Storage

Any product that is stored for a period 
longer than six (6) months from the 
date of purchase should be bench 
tested prior to installation.  A bench 
test consists of,  checking the impeller 
to assure it is free turning and a run 
test to assure the motor (and switch 
if provided) operate properly.  Do not 
pump out of liquid.

Location

 IMPORTANT ! - A CLEARANCE
 UNDER THE PUMP FOR 
 ENTRANCE OF SEWAGE SOLIDS
 MUST BE A MINIMUM OF 3 
 INCHES TO A MAXIMUM OF 4.5 
 INCHES.

Submergence

The pump should always be operated in 
the submerged condition.  The minimum 
sump liquid level should never be less than 
above the pump’s volute (See Figure 1).

Installation

The sump or  basin shall be sealed 
and vented in accordance with local 
plumbing codes. 

This pump is designed to pump grinder 
or wastewater, nonexplosive and 
noncorrosive liquids and shall NOT 
be installed in locations classifi ed as 
hazardous in accordance with the 
National Electrical Code (NEC) ANSI/
NFPA 70 or Canadian Electric Code (CEC).

 

The pump should never be installed in a 
trench, ditch, or hole with a dirt bottom. 
The legs will sink into the dirt and the 
suction will become plugged.

Discharge Piping

Install discharge piping or hose assembly 
to the pump. Discharge piping should be 
as short as possible and sized no smaller 
than the pump discharge.  

Do not 

reduce the discharge pipe size below 
that which is provided on the pump.

  

Both a check valve and a shut-off  valve 
are recommended for each pump.  The 
check valve is used to prevent backflow 
into the sump.  The shut-off  valve is used 
to manually stop system flow during 
pump servicing. 

If discharge hose is used instead of a 
moveable fi tting assembly, be sure the 
discharge pipe has a 1/8” diameter hole 
approx. 5” from end nearest volute and 
oriented towards the pump body.

Control Panel

PFGPC series grinders 

DO NOT

 require 

a control panel, but do require a level 
control with a piggy back plug, see 
“Electrical Connections”.  

Electrical Connections

 Turn circuit breaker off  before
 plugging or unplugging the
 switch and/or pump.

Always rely upon a Certifi ed Electrician 
for installation.

Piggy-Back Plug:

 Plug the level control 

plug into a 6-20R receptacle, then plug 
the pump into the piggy-back plug (See 
Figure 2).  It is recommended that this 
cicuit have a 30 AMP breaker. One cycle 
of operation should be observed, so that 
any potential problems can be corrected.

It is recommended that the level control 
fl oat should be set to insure that the liquid 
in the sump never drops below the top 
of the motor housing. The level control 
should have adequate clearance so it 
cannot hang up in it’s swing and that 
the pump is completely submerged 
when the level control is in the “Off ” 
mode.  

Recommended
Submergence Level

Minimum
Submergence Level

Bottom of Feet

8”

Figure 1

PFGPC- 2HP 

 

 

 

  

              

        Submersible Grinder Pumps

Figure 2

Automatic:

  Plug float cord into GFI outlet,  then 

 

    plug pump cord into float cord.

Manual: 

    Plug pump cord directly into GFI outlet

BACK TO INDEX

Summary of Contents for PFGPC2002HH Series

Page 1: ...TALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFGPC2002HVS HHS PFGPC2002HVSA HHSA PFGPC2022HVS HHS PFGPC2022HVSA HHSA Single Seal 2 HP 3450 RPM 60 Hz...

Page 2: ...toys utensils etc Sanitary Napkins or Tampons Diapers Rags Disposable Wipes or Cloth Medications Flammable Material Oil or Grease Strong Chemicals Gasoline Risk of electric shock To reduce risk of el...

Page 3: ...Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade SEAL Single Mechanical Carbon Ceramic Buna N UPPER BEARING Single r...

Page 4: ...3450 17 0 53 0 F SOW 12 3 67 PFGPC2022HHSA 2 60 230 1 3450 15 0 53 8 H SOW 12 3 67 Specifications Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFG...

Page 5: ...12 Vane Vortex Bronze SHREDDING RING Stainless Steel CUTTER Stainless Steel SHAFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade POWER CORD 20 ft Cus...

Page 6: ...ns Dimensions MODEL HP Volts Ph BREAKER SIZE VOLTAGE RELAY START CAPACITOR RUN CAPACITOR High Volume PFGPC2002HV 2 200 1 30 Amp internal MARS 169 internal 150 mfd 250v internal 20 mfd 450v PFGPC2022HV...

Page 7: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 7 Performance PFGPC HH HHS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 8: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 8 Performance PFGPC HV HVS 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 9: ...Discharge piping should be as short as possible and sized no smaller than the pump discharge Do not reduce the discharge pipe size below that which is provided on the pump Both a check valve and a shu...

Page 10: ...chambers for oil level and contamination b Inspect impeller and body for excessive build up or clogging c Inspect motor and bearings d Inspect seal for wear or leakage Servicing NOTE Item numbers in...

Page 11: ...te for oil expansion Apply pipe thread compound to threads of pipe plug 4 then assemble to motor housing 15 Check that o ring 24 is in place and does not need to be replaced Reassemble upper housing t...

Page 12: ...k rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Inner Seal Double Remove seal 53 rotating member and spring from rotor shaft Press stationary from in...

Page 13: ...ith lockwashers 11 into seal plate and torque to 6 5 ft lbs Outer Seal Single Double Clean and oil stationary seal cavity in bearing bracket 21A on Single Seal or 51 seal plate on Double Seal Slide se...

Page 14: ...e on threads and place into shaft and tighten Upper Housing Capacitors Assemble capacitors 14 16 and relay 13 to housing Place o ring 24 onto motor housing 15 Assemble gland nut 3 friction ring 46 and...

Page 15: ...lopumps com 15 Figure 10 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HVS HHS 2HP Singl...

Page 16: ...flopumps com 16 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFGPC HV HH 2HP Double Seal Subm...

Page 17: ...4 200 Volt 1 Ph PF081200S10 Motor Double Seal 230 volt 1 Ph PF110397BG 200 volt 1 Ph PF081200S06 18 1 6 Lower Bearing PF10 36 E4 19 1 Upper Housing PF105196CAP 20 1 6 Square Ring PF074498 21A 1 Bearin...

Page 18: ...r Clamp 7mm PF033459 46 2 Friction ring PF051450 47 1 Bronze Insert Double Seal Only 48 1 Pipe Plug 1 4 NPT Double Seal Only 49 4 Stud 5 16 18 x 2 1 4 Lg Stainless Double Seal Only 50 4 Hex Nut 5 16 1...

Page 19: ...equired Consult the factory Disconnect unit electrically Remove the pump from the basin Detach the pump base and clean the area around the impeller Rotate impeller by hand Reassemble and reinstall Pum...

Page 20: ...ained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydroca...

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