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Pottinger NOVADISC 640, Operator'S Manual

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Pottinger NOVADISC 640 Operator'S Manual Download Page 38

GB

REPARAIR INSTRUCTIONS

 R-37 

0300-GB REP. HINWEISE_397.P65

Repairs on the cutter bar

•   Adjust markings in a line (K1, K2).
•  Only screw the nut (M) on when there is sufficient thread length 

in order to prevent any damage.

•   Secure nut (M) against loosening.

-   with „Loctite 242“ or an equivalent product 
-  and center-point (2x)

Summary of Contents for NOVADISC 640

Page 1: ... 2 02 5 4 6 29 0AGE 4RANSLATION OF THE ORIGINAL PERATING ANUAL Ihre Your Votre Masch Nr Fgst Ident Nr R 99 3904 GB 80L 0 Disc mower NOVADISC 640 Type PSM 3901 01001 NOVADISC 730 Type PSM 3902 01001 NOVADISC 900 Type PSM 3904 01001 ...

Page 2: ...f Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are excluded from the liability Attention Should the customer resell the machine at a later date the operating manual must be given to the new owner who must then be instructed in the recommended regulations referred to herein GB Dear Farmer You have just made an excellent...

Page 3: ...or carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information given re optional extras T Absolute need to read the operating manual indicated Please check X According to the product liability please check the above mentioned items INSTRUCTIONS FOR PRODUCT DELIVERY G...

Page 4: ... Swath Discs 15 Additional swath discs 15 Protective apron 15 Flat cone conveyor Optional extra 15 MAINTENANCE Safety point 17 General maintenance hints 17 Cleaning of machine parts 17 Parking in the ope 17 Winter storage 17 Drive shafts 17 Hydraulic unit 17 Cutter bar oil level check 18 Angular gear oil level check 18 Changing oil Cutter bar 19 Installing cutter blades 19 MAINTENANCE AND SERVICE ...

Page 5: ...ing the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements Meaning of warning signs Danger flying objects keep safe distance from the machine as long as the engine is running Wait until all machine components have stopped completely before touching them Stay clear of mower knife area as long a...

Page 6: ...tractor E3 Run stop lock support release rope S into tractor cabin Safety hints see supplement A1 Pkt 8a h Attaching implement to tractor Before operating for the first time drive shaft is to be checked and adapted if necessary See alse chapter Drive Shaft in supplement B 1 Wunschausrüstung Centre mount M mower unit to tractor Adjust lower link accordingly Secure the lower hydraulic link so that t...

Page 7: ...t lower link disconnect drive shaft and lay it down 1 Raise stop lock support using the rope S Stop lock support to position B 2 Lower cutter bar hydraulically to the ground actuate servo valve ST release the rope S during lowering ST 24 11 2003 TD 39 96 18 T D 3 9 9 6 1 8 Parking implement in working position Attention Make sure that swivel area is free and that nobody is standing in the danger a...

Page 8: ...nd clean plunger rod and all other shiny parts then grease them pay attention to the hints in chapter MAINTENANCE FETT TD 49 93 2 Parking in the open Note Additional parking supports SV SH can be fitted to implementwhenparkingintransportposition optional extra Front fitting of parking supports SV Pin the support stands SV left and right in the recesses secure with linch pin V Note Remove the parki...

Page 9: ...ition S This enables stop lock support to sit firmly in the catch T1 and secures cutter bar in the raised position T Safety Precaution see supplement A1 points 7 8c 8h Changing from working position to transport position is only to be carried out on even firm ground Never let the mowing mechanism run with the mower raised Before you leave the tractor lower the machine on to ground Changing to tran...

Page 10: ...ouble action hydraulic control valve s h 0 ST Changing to working position Starting position Implement is attached to tractor see chapter Ataching implement to tractor Cutter bar in transport position 3 Close external protection covers 10 4 Close front protection covers 1 Operation only with closed protection covers Make sure that swivel area is free and that nobody is standing in the danger area ...

Page 11: ...dients of between 22 and 30 4 Before mowing throw in p t o slowly outside crop and bring mower drums up to full speed Noises conditional to p t o free wheel system can be prevented through an even continious increase in r p m Travelling speed is set according to ground conditions and crop 5 Hydraulic control valve ST Single action hydraulic control valve ST to LOWER Double action hydraulic control...

Page 12: ...eful and slow driving Therefore in order to prevent such damage collision protection has been planned for the cutting device Attention Itisnottheintentionofthecollisionsafety devicetopreventdamagetothemachine when working at full speed Overload device 34 enables cutter bar to swing away when it collides with an obstacle The overload device is engaged again by reversing If you are not shure whether...

Page 13: ...d 5 Damage protection The surface to be mowed must be free of obstructions or foreign objects Such objects e g large stones pieces of wood boundary stones etc can damage the mower unit In the event of a collision Stop immediately and switch off the drive Carefully check the implement for damage Themowing discsandtheirdriveshaftmustbechecked in particulare 4a Have the implement checked also by a sp...

Page 14: ...t This can lead to dangerous situations especially on slopes Danger of tipping occurs when the mower units are in a raised position when travelling in a curve with the mower units raised Safety advice Reduce speed in curves accordingly It is better to travel in reverse on a slope than to carry out a risky turning manoeuvre TD79 98 05 G Working on slopes ...

Page 15: ...onding area to be cut Flat cone conveyor Optional extra Flat cone conveyor are recommended to improve the conveyance rate of swath deposits particularly with heavy thick fodder components For individual parts see Spare Parts List Swath Discs With the swath discs a narrower swath is formed when mowing This prevents them from being run over by the tractor s wide tyres Additional swath discs 122 02 3...

Page 16: ...GB SWATHFORMER 16 0600 GB SCHWADFORMER_385 ...

Page 17: ...o not use high pressure washers for the cleaning of bearing and hydraulic parts Danger of rust After cleaning grease the machine according to the lubrication chart and carry out a short test run Cleaning with too high pressure may do damage to varnish Safety point Turn engine off when adjustment service and repair work is to be done Hydraulic unit Caution Danger of injury or infection Under high p...

Page 18: ...r stand in this position for some 15 minutes This time is necessary to allow the oil to gather in the lower area of the mower bar 3 Remove oil refill screw 63 The oil level is measured at the oil refill screw hole Important In doing so the cutter bar must be in horizontal position Take out oil filler plug 63 and top up oil SAE 90 up to the level screw1 4 Oil level check The oil level is correct wh...

Page 19: ...of this any suspended matter present cannot be removed from the gearing Quantity NOVADISC 730 2 x 3 5 Liter SAE 90 NOVADISC 900 2 x 4 5 Liter SAE 90 Raise tractor s lifting gear completely Move hydraulic control device ST to LOWER The outer end of the cutter bar must hang down Take out oil drain plug 62 let run out and duly dispose waste oil Installing cutter blades Take note The arrow on the cutt...

Page 20: ...re tensioned too taut the danger exists of the bearing and shafts becoming damaged Number of fitted V belts NOVADISC 730 NOVADISC 900 272 06 11 Setting Relieving Spring NOVADISC 730 X 120 mm Setting Relieving Spring In order to prevent turf damage the cutter bar must be in an almost parallel position before being set down must be set down with the outer end first and then the inner side This is do...

Page 21: ... Pöttinger immediately Screw down the pin of the blade with the nut with 120 Nm Check the suspension of mowing blades as to wear and other damage everytimebeforebringingthemachineintooperational use several times during use immediatelyafterhittinganobstacle e g astone piece of wood metal Attention Danger of accident if wearing parts are worn If such wearing parts are worn out they must not be used...

Page 22: ...ger of accident Holder for a quick change of cutter blades Take note For Your Safety Regularly check that cutter blades are tightened firmly Cutter blades on a cutter disc should wear out simultaneously danger of imbalance Otherwise they are to be replaced with new ones replace in pairs Buckled or damaged cutter blades must not be used further Buckled damaged and or worn cutter blade holders 30 sh...

Page 23: ...borehole 32 5 Check blade bolts 31 for damage wear and fitting holder 30 for damage change in position and fitting borehole 32 for damage Side surfaces must not show signs of deformation 6 Install cutter blades 7 Visual check Check that blade M is correctly positioned between blade bolts 31 and holder 30 see diagram 8 Swivel lever H to A again and remove Put the lever H in both the recesses in the...

Page 24: ...ition FT EW 1 EW 2 ST 1 ST 2 272 06 09 Variante 1 Variant 1 2 way stopcock preselection When the 2 way stopcock is open both mower units are raised using only one servo valve When the 2 way stopcock is closed only one mower unit is raised Actuate the relevant hydraulic servo valve ST1 or ST2 on tractor The selected mower unit is raised to the field transport position FT Attention The 2 way stopcoc...

Page 25: ...riante 2 As optional extra Variant 2 Electrical preselection Advantage Only one control unit is required Function Activate the mower unit to be swivelled on the control unit With activated single lifting control lamp on control unit lights up Actuate hydraulic servo ST1 on tractor The mower unit selected is raised to the field transport position FT ...

Page 26: ...turer also come under the heading of defined use Optional equipment Swath discs Flat cone conveyors Wearing runners High cut runners Parking supports Electrical preselection All data subject to revision Necessary connections 1 x single action hydraulic connection No individual lift possible 2 x single action hydraulic connections for individual lift Operating pressure min 80 bar Operating pressure...

Page 27: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT ...

Page 28: ...cheap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 29: ...bited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary equipment a The towing vehicle is to be sufficiently equiped with weights at the front or at the rear in order to guarantee the steering and braking capacity a minimum of 20 of the vehicle s tare weight...

Page 30: ...non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halves of the driveshaft side by side Procedure for cutting to length To determine length required set implement in closest working position L2 to tractor hold driveshaft halves side by side and mark off...

Page 31: ...d to protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special lubricant Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping Prior to initial operation and after long pe...

Page 32: ...les 40 voyages 80 F Tous les 80 voyages 1 J 1 fois par an 100 ha tous les 100 hectares FETT GRAISSE Nombre de graisseurs Nombre de graisseurs IV Voir annexe Lubrifiants Liter Litre Variante Voir le guide du constructeur Lubrication chart Xh after every X hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE Number of grease nipples Number of grea...

Page 33: ... 33 0500 SCHMIERPLAN_3904 FETT ...

Page 34: ... least once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected against corrosion with a group Iv product as indicated on the reverse of this page Anticorrosive FLUID 466 Lubricants Edition 2013 Lubricant indicator...

Page 35: ...BEÖL B 85W 90 GETRIEBEÖL C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBEÖL B 85W 90 GETRIEBEÖL C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRANSELF TYP B 90 85W 140 TRANSELF EP 90 85W 140 EPEXA 2 ROLEXA 2 MULTI 2 GA O EP POLY G O MULTIMOTIVE 1 TRANSELF TYP B 90 85W 140 TRANSELF TYP BLS 80 W 90 ESSO NUTO H 32 46 68 NUTO HP 32 46 68 PLUS MO...

Page 36: ... 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX EP 2 PLANTOGEL 2 N RENOLIT LZR 000 DEGRALUB ZSA 000 DURAPLEX EP 1 HP GEAR OIL 90 oder 85W 140 VEEDOL ANDARIN 32 46 68 HD PLUS SAE 30 M U LT I G R A D E S A E 8 0 9 0 MULTIGEAR B 90 MULTIGEAR C SAE 85...

Page 37: ...léklet Appendice Pielikums Aanhangsel 36 0200 SCHUTZTUCH_385 Eìáad V Anhang Bilag Anexo Lisa Annexe LiitePriloga Supplement E CZ EE D UA H I NL SLO LV F GB FIN ªPÃÆÉÁÀÈÃÚ Priloga É ÍÉÅ DK RUS MA 385 02 53 ...

Page 38: ...397 P65 Repairs on the cutter bar Adjust markings in a line K1 K2 Only screw the nut M on when there is sufficient thread length in order to prevent any damage Secure nut M against loosening with Loctite 242 or an equivalent product and center point 2x ...

Page 39: ...nt mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of lower link balls distance from centre of lower link balls to centre of gravity for combined rear mounted implement rear ballast a m b m c m d m 2 3 1 1 1 1 1 2 2 2 3 3 1 3 2 Combination of tractor and m...

Page 40: ...the rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculated real and the permissible rear axle load given in the instruction handbook for the tractor into the table 6 TYRE LOAD CARRYING CAPACITY Record double the value two tyres of the permissible load car...

Page 41: ...rence to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or specifications Person responsible for documentation Andreas Gadermayr Industriegelände 1 A 4710 Grieskirchen EC Conformity Declaration Original Conformity Declaration Markus Baldinger CTO R D Griesk...

Page 42: ...s and weights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen All rights under the provision of the copyright Act are reserved PÖTTINGER Landtechnik GmbH werkt permanent aan de verbetering van hun producten in het kader v...

Page 43: ...ger at PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at PÖTTINGER Deutschland GmbH Verkaufs und Servicecenter Recke Steinbecker Strasse 15 D 49509 Recke Telefon 49 5453 9114 0 Telefax 49 5453 9114 14 e Mail recke poettinger at PÖTTINGER France S A R L 129 b la Chapelle F 68650 Le Bonhomme Tél 33 ...

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