Potterton Kingfisher Mf CFL40 - 100, Installation & Service Instructions Manual

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Publication No. 5102977 2
Flame Lock-out Re-set
0
Control Panel Serial Number Badge
CON0092B
Data Badge
50 -100
Data Badge
40
Contents
Contents
Technical Data........................................................3
Introduction..................................................................5
Health & Safety Information............................................5
Codes of Practice...........................................................5
1. Installation Requirements................................6
1.1 Gas Supply.......................................................6
1.2 Electricity Supply..............................................6
1.3 Location of Boiler..............................................6
1.4 Air Supply - CFL/RSL..................................7/9
1.5 Flue Systems - CFL/RSL.............................8/9
1.6 The System...................................................11
2. Installation...................................................15
2.1 Install the Boiler...............................................15
2.2 Install the Flue CFL.........................................15
Install the Flue RSL........................................17
2.3 Connect the Gas Supply.................................19
2.4 Connect the Water Supply..............................19
2.5 Connect the Power Supply Cable.....................20
2.6 Install the Optional Programmer......................21
3. Commissioning............................................22
3.1 Commission the Boiler....................................23
3.2 Final Adjustments..........................................23
3.3 Instruct the User.............................................24
3.4 Advise the User..............................................24
4. Service & Replacement of Parts......................25
4.1 General Access.............................................26
4.2 Electronic Control Board..................................27
4.3 Air Pressure Switch........................................27
4.4 Temperature Sensor.......................................27
4.5 Overheat Thermostat......................................27
4.6 Burner, Gas Valve, Injector &
Electrode...................................................28
4.7 Combustion Chamber Insulation......................29
4.8 Fan & Flue Hood.............................................29
4.9 Products Discharge Safety Device
- TTB (CFL Models Only).................................29
5. Wiring Diagrams..............................................30
6. Fault Finding....................................................32
7. Short List of Spares.........................................36
8. Flue Kits & Optional Extras...............................38
The boiler model and serial number are given
on the boiler data label which is located on the
heat exchanger cover plate.
The models covered by these instructions are:-
Kingfisher Mf CFL 40 - G.C. No. 41 590 24
Kingfisher Mf CFL 50 - G.C. No. 41 590 28
Kingfisher Mf CFL 60 - G.C. No. 41 590 29
Kingfisher Mf CFL 70 - G.C. No. 41 590 30
Kingfisher Mf CFL 80 - G.C. No. 41 590 31
Kingfisher Mf CFL 90 - G.C. No. 41 590 32
Kingfisher Mf CFL 100 - G.C. No. 41 590 34
Kingfisher Mf RSL 40 - G.C. No. 41 590 35
Kingfisher Mf RSL 50 - G.C. No. 41 590 36
Kingfisher Mf RSL 60 - G.C. No. 41 590 37
Kingfisher Mf RSL 70 - G.C. No. 41 590 38
Kingfisher Mf RSL 80 - G.C. No. 41 590 39
Kingfisher Mf RSL 90 - G.C. No. 41 590 40
Kingfisher Mf RSL 100 - G.C. No. 41 590 41
SAFETY, PERFORMANCE & QUALITY
Kingfisher Mf boilers have been assessed by a
Government appointed Notified Body and shown to
meet the 'Essential Requirements' of the European
Gas Appliance Directive.
The Directive lays down requirements for the safety
and efficiency of the appliance, together with its
design, construction, and use of materials.
It also requires the production process to be covered
by an approved and monitored system of quality
assurance.
Fig. 1
Potterton is a member of the Benchmark initiative and
fully supports the aims of the programme. Benchmark
has been introduced to improve the standards of
installation and commissioning of central heating
systems in the UK and to encourage the regular
servicing of all central heating systems to ensure
safety and efficiency.
Important – Failure to install and commission this
appliance to manufacturer’s instructions may
invalidate the warranty. This note does not affect your
statutory rights.