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Popcake PC-10R, Operating Manual

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Popcake PC-10R Operating Manual Download Page 4

ii 

O

PERATING MODES

19

Power up mode 

19

Ready mode (making the pancakes) 

19

Make mode 

20

Cancel mode 

20

Power down mode 

20

M

ENU ITEMS

21

Change size 

22

Change mix type 

22

Change bag 

23

Change color 

24

Cake stack size 

24

Mini stack size 

25

Counter-Large

26

Counter-Medium

27

Counter-Minis

27

Input belt code 

28

E

RROR REPORTING

28

CLEANING AND MAINTENANCE INSTRUCTIONS

29

S

AFETY RULES

29

C

LEANING EXTERNAL SURFACES

30

B

ELT CLEANING PROCEDURE

30

S

PLASH GUARD CLEANING

31

C

LEANING OF THE CRUMB TRAY

32

C

LEANING THE RUBBER WIPER LOCATED IN THE 

C

RUMB 

T

RAY

A

SSEMBLY

32

C

LEANING THE INTAKE FAN FILTER

33

C

LEANING THE EXHAUST FAN FILTER

33

B

ELT CHANGING PROCEDURE

34

Removing a belt 

34

Installing a belt 

35

H

OT 

P

LATE ASSEMBLY REMOVAL PROCEDURE

37

Removing the hot plate assembly 

37

Reinstalling the hot plate assembly 

38

M

ANUFACTURER

’

S WARRANTY

39

F

REQUENTLY 

A

SKED 

Q

UESTIONS 

(FAQ)

39

C

ONTACTING US

43

Summary of Contents for PC-10R

Page 1: ...Pancake Machine Operating Manual Model Series PC 10R PC 11 CAUTION Read the instructions before using the machine Original Instructions 8 G 878 3 5 6 4 5 A G UUG 5A3 G 8G ྔ G 8 ...

Page 2: ... ...

Page 3: ...LES 9 BATTER PREPARATION RULES 9 Water temperature 9 Water volume 10 Bagged premix 10 BATTER PREPARATION PROCEDURES 10 Inspecting the bag 11 Adding water to the bag 11 Shaking the bag 11 Letting the bag stand 12 Preparing the bag for loading into the machine 12 CHANGING A BAG 13 Change bag procedures 13 MIX AND BATTER STORAGE USE AND CARE RECOMMENDATIONS 15 Dry Powder premix 15 Batter 15 Cooked pa...

Page 4: ...NTENANCE INSTRUCTIONS 29 SAFETY RULES 29 CLEANING EXTERNAL SURFACES 30 BELT CLEANING PROCEDURE 30 SPLASH GUARD CLEANING 31 CLEANING OF THE CRUMB TRAY 32 CLEANING THE RUBBER WIPER LOCATED IN THE CRUMB TRAY ASSEMBLY 32 CLEANING THE INTAKE FAN FILTER 33 CLEANING THE EXHAUST FAN FILTER 33 BELT CHANGING PROCEDURE 34 Removing a belt 34 Installing a belt 35 HOT PLATE ASSEMBLY REMOVAL PROCEDURE 37 Removin...

Page 5: ...iii APPENDIX FORMS 44 GLOSSARY 48 INDEX 49 ...

Page 6: ...t and savory toppings and fillings as well as a variety of complementary food items The world s first fully automatic pancake maker Benefits Low maintenance with minimal cleaning in comparison to conventional pancake cooking Limited maintenance other than proprietary Teflon coated belt changes Belt changing is quick and can be done by the end user very easily User friendly menu driven software tha...

Page 7: ...al spaces where an operator is likely to come into contact with the machine and it is unlikely that injury will occur in contrast to conventional Pancake cooking that requires fat and heat generated by gas or electricity No need for a kitchen exhaust system range hood Consistency and freshness of our pancakes Belt technology The machine utilizes two Teflon belts specifically designed and manufactu...

Page 8: ...es belts and parts approved by manufacturer and the correct measurement of water for the mix 6 Do not touch hot surfaces of the machine These are clearly labeled 7 Do not operate the machine after a malfunction or after it has been damaged in any manner Please Contact your authorized distributor before using the machine for further instructions 8 This machine must be earthed The manufacturer will ...

Page 9: ...23 Unplug the machine from power outlet when not in use and before cleaning 24 Allow the machine to cool down before cleaning 25 The appliance is not to be cleaned with a water jet 26 Use extreme caution when moving the machine 27 Symbol 5021 of IEC 60417 1 Equipotentiality 28 Popcake pancakes are very hot when they come out of the machine To prevent injury do not use your hand to handle the Popca...

Page 10: ...ion or incident 3 All the various instructions requirements and recommendations detailed and outlined in this manual have been read and understood and are followed 4 All error conditions reported by the machine are immediately actioned in line with the instructions given on the machine display and in this manual 5 The machine is correctly maintained by operators in accordance with the requirements...

Page 11: ...ns on making pancakes see 1 Batter preparation procedures on page 10 then 2 Change bag procedures on page 13 and finally 3 Ready mode making the pancakes on page 19 4 For the very latest in training procedures visit www popcake com ...

Page 12: ...ing to the following training schedule and such training should be documented on the Operator Training Record provided by the manufacturer The form is available in the Appendix to this Manual Alternatively online training videos can be viewed at http www popcake com training php Commissioning and training involves assessing the range of temperatures in which the machine will operate selecting an a...

Page 13: ...irectly into the power outlet without the use of extension cords explaining of the layout and content of this manual identification of the machine s working parts explanation of how the machine works including the function of the operating computer software ...

Page 14: ...direct handling of premix and batter 4 Wear correct attire including gloves to undertake the preparation 5 Make sure that the water being used is clean fresh drinking water at 72 F 22 C 6 Also ensure sharp items are out of the way when preparing batter Water temperature Water temperature is very important to the way in which the raising agents contained within the mix react Always make sure to use...

Page 15: ...se recommended can also lead to problems with cooking batter spills etc Only use the water bottle provided with the machine to ensure consistent quality pancakes Bagged premix Popcake premix has been specially developed and blended exclusively for use in Popcake machines Using any other premix or batter other than manufacturer branded premix will result in inferior tasting and inferior quality pan...

Page 16: ...he water bottle provided fill the water bottle to the top with clean fresh drinking water at 72 F 22 C as displayed on the temperature strip Insert the top attached to the bottle into the neck of the bottle and displace the excess water If the bottle is lost do not use another vessel Please call your authorized distributor for a replacement bottle 3 In one hand pick up the bag by the nozzle and us...

Page 17: ...f the procedure should be performed immediately before you load the bag into the machine 1 Unscrew the cap and check that the nozzle of the bag is clear of blockages then correctly screw the cap on the nozzle being mindful not to cross thread 2 Ensure that dry premix has not accumulated in the corners of the bag as this may cause difficulties when loading the bag into the bag chamber If there is p...

Page 18: ...ning the machine on or off and you need to load or unload a bag The machine detects that a bag change is required because the bag of batter is empty You choose to change the bag for some other reason It is important that you understand and follow the instructions shown on the machine display If you are uncertain refer to Using the machine on page 17 of this manual Always follow the instructions in...

Page 19: ...ould not need to apply any force to the lid or latch to close the machine 5 If an inflated bag prevents the lid from closing easily remove the bag slap the bag down onto a flat surface release the built up gasses and then reload the bag 6 Once the lid is closed follow the instructions on the control panel display Unloading a bag from the machine 1 Following the instructions shown on the machine di...

Page 20: ... should be handled with care Please check packaging for details Carrying and handling Your internal OHS regulations must be followed when carrying and handling boxes of premix Bags of premix or batter should be handled with care They should not be thrown ruptured or abused in any way The premix and batter contains some allergens see packaging for details These could cause allergic reactions in som...

Page 21: ...should be served as soon as possible after cooking while still hot Unserved pancakes can be refrigerated in an airtight plastic container and reheated in a microwave for 20 to 30 seconds before serving depending upon the power of the microwave oven ...

Page 22: ...anel keypad located on the bottom front panel of the machine s case Key Function OK Makes pancakes accepts changes CANCEL Cancels making orders exits some modes and routines without making changes MENU Moves through the menu items available to the operator POWER ON OFF Turns the machine on and off 1 0 Digit or Quantity input keys ...

Page 23: ...f possible The following are special messages that may appear on the display The table includes detail of any operator action required Action Detail Display The lid of the machine is open when the current operation does not permit it The current action is immediately paused until the lid is closed After the lid is closed the machine cancels any orders before returning to the Ready Mode Close Lid T...

Page 24: ...eady Mode The CANCEL key cannot be used to exit the Power up Mode Ready mode making the pancakes The machine is ready to accept orders Action Detail Display The standard number of pancakes in each serve is preset Press the OK key to make the preset number of pancakes Pre set Stack Size Press OK for 2 If you wish to change the quantity of pancakes made press the required numbers using the 1 0 butto...

Page 25: ...hen all orders are made the machine re enters the Ready Mode Cancel mode The machine is cancelling orders Press the CANCEL key while in the Make Mode to enter the Cancel Mode Action Detail Display To cancel some or all of the pancakes on order press CANCEL A message is displayed The display shows the maximum number of pancakes that can be cancelled Cancel max 06 Qty To Cancel Use the numbers on th...

Page 26: ...f Press the POWER key or CANCEL key at any time during the cooling down cycle to re start the machine and enter the Power Up Mode Bags of prepared batter must NOT be stored in the machine when it is turned off This may cause a serious spill and consequent damage that may void the manufacturer s warranty Menu items are accessed through the menu button from the Ready or Make Modes End User Input Res...

Page 27: ...sh to change sizes press the appropriate number 1 for minis 2 for medium or 3 for large A message is displayed Size Minis OK or Cancel Press OK to accept the new size You will be returned to your original display Press CANCEL to see the options again You can then make another selection or press CANCEL again to return to your original display OK for 10 Mini E F Pancakes will be the new selected siz...

Page 28: ...ne 2 Prepare a new bag see Batter preparation procedures on page 10 3 Place the new bag in the machine see Changing a bag on page 13 During a bag change no further pancake orders can be entered A change bag occurs as a result of one of the following 1 Selecting Change Bag from the menu 2 The machine has detected that the bag is empty Action Detail Display Press Menu as many times as necessary unti...

Page 29: ...is displayed in the top row and the alternate colours are displayed in the bottom row Now Medium 1 Light 3 Dark If you wish to retain the original color press CANCEL You will be returned to your original display If you wish to change color press the appropriate number 1 for light 2 for medium or 3 for dark A message is displayed Color Light OK or Cancel If you wish to see the options again press C...

Page 30: ...e OK or Cancel Press OK again The next menu item is displayed Note Some of the other menu items return you to the Ready Mode when you press OK This menu item operates differently You are left in the menu in case you also wish to change the number of Mini Stacks produced Mini Stack Size 10 You can now change the Mini Stack Size if you wish Press CANCEL to return to your original display Press OK fo...

Page 31: ... you also wish to change another setting Counter Large 00011 You can now change another setting if you wish Press CANCEL to return to your original display OK for 10 Mini The new default number of pancakes may now be produced Counter Large This item displays the number of large pancakes made since the last time the counter was reset You can either view the number or reset the counter to zero Count...

Page 32: ...w be set to zero Counter Medium 00000 Press CANCEL to return to your original display Press OK for 2 E F Counter Minis This item displays the number of mini sized pancakes produced since the last time the counter was reset You can either view the number or reset the counter to zero Counter Minis is accessed from the Ready Mode using the menu Action Detail Display Press Menu as many times as necess...

Page 33: ...as a self diagnostic error function that will prevent the machine from operating if a malfunction is detected Action Detail Display The following error conditions will be diagnosed and reported on the display Call For Service Belt Trouble indicating a belt is not present or not moving or not correctly installed or the belt motor is not turning Heater Trouble heating element not working properly Fa...

Page 34: ...y are secure and unable to fall into the machine 6 Ensure that the cooking belts are not hot and that the machine is turned off and disconnected from the power source 7 Do not use steel wool scouring pads or abrasive cleaners on any part of the machine 8 Do not immerse the machine in water or other liquid 9 Do not clean the appliance with a water jet 10 WARNING Appliances must be disconnected from...

Page 35: ...d be blank and not illuminated Locate the power source and remove the power lead from the power socket 3 Open the machine door and detect if any heat is being radiated from the cooking belts If heat can be detected do not attempt to clean the cooking belts Wait until the machine is completely cool 4 If the cooking belts are cool take the damp clean soft cloth in one hand and while holding it place...

Page 36: ...ng the roller until the cooking belt completes one full rotation as shown 7 Rinse a clean soft cloth in warm water to remove any traces of dirt 8 Close the door of the machine Alternatively you can remove the belts and clean with a damp clean soft cloth When reinstalling the belts ensure that no debris is placed between the hotplate and the belt 1 Locate and remove the splash guard as shown below ...

Page 37: ...o re install the Crumb Tray assembly simply slide the tray over the control box from the right hand side ensuring the tray is inserted completely and the lip of the tray passes over the top left hand side of the control box and rests perfectly flat on the top of the control box 1 To remove the wiper open the front door of the machine 2 With your right hand pull gently inward and towards the right ...

Page 38: ...ny fat or dust build up 5 Dry with a clean cloth 6 Reinstall the filter to its original position 7 Cleaning the intake fan filter should at a minimum be performed on or once per week basis 1 Remove the exhaust fan filer by sliding out from the top right hand side of the machine 2 Wash under hot water to remove any fat or dust build up 3 Dry with a clean cloth 4 Reinstall the filter to its original...

Page 39: ...oor of the machine 3 Remove the crumb tray with the rubber wiper which is located just above the control box Fig 1 Figure 1 4 Pull both heater plate brackets slightly forward and unclip the white anti rollers one at a time with it s corresponding belt that is being changed Fig 2 Allow the anti rollers to hang below the belt roller as shown Fig 3 Figure 2 Figure 3 5 Loosen the belt by sliding the b...

Page 40: ...n a flat dry surface and wipe the outside surface of both belts thoroughly with a soft damp cloth Avoid creasing the belts 2 Position the new belt in front of the machine preferably at a slight angle Fig 6 Figure 6 3 While still in the maintenance position hook the right hand end of the belt over the front of the right hand end roller and then slide the left end of the belt over the left end rolle...

Page 41: ...en in Fig 9a without the belt inserted Figure 9 Figure 9a 5 Align the belt rollers ensuring the belt is not caught on the roller flanges Fig 10 The flanges are the green plastic discs at the end of each stainless steel roller drum Figure 10 6 Clip both of the two anti rollers back into their operational position reverse of Fig 3 above 7 Tension the belt by moving the tensioning lever from its main...

Page 42: ...t Removing the hot plate assembly 1 Before carrying out this procedure ensure the machine is turned off the cooking plates have cooled down completely and the machine has been unplugged from the power source 2 Open the front door of the machine 3 Remove the Teflon belts as per procedure shown above Belt changing procedure 4 Unscrew the protruding lug nuts from the hot plate assembly and store temp...

Page 43: ...ure ensure the machine is turned off the machine is completely cooled down and the machine has been unplugged from the power source 2 Position the hot plate assembly so that the two square channels located at the rear of the hot plate assembly align with the two support rods protruding from inside the machine and glide the hot plate assembly inward until it engages and until the ends of the suppor...

Page 44: ...r in the event of difficulties please contact your nearest distributor which can be located by visiting our company website www popcake com The manufacturer reserves the right to make minor design changes to the product without obligation to install such changes in any of its previously manufactured product This warranty does not extend to damage break down or malfunction caused by misuse negligen...

Page 45: ...e bag This may result in the error message Check Change Bag being displayed Q WHAT HAPPENS IF I USED WATER THAT IS TOO HOT OR TOO COLD A If the water is too cold the Popcake batter will be more viscous thicker and as a result the pancake may be larger in diameter than normal and also lighter in color as it may be undercooked Due to this higher viscosity in some instances the dispensing time can ti...

Page 46: ...ility in size and in color from time to time This is a natural function of the ingredients and the freshly cooked nature of the pancake Q CAN THE LID OF THE BAG CHAMBER BE OPENED DURING OPERATION A No The lid must remain closed during the Popcake making operation Q HOW OFTEN SHOULD THE FAN FILTERS BE CLEANED AND WHAT IS THE BEST WAY TO CLEAN THE FAN FILTERS A Both fan filters should be cleaned at ...

Page 47: ...USING THE POWER ON OFF BUTTON A If the Power cord is removed from the outlet socket the cooling fans will not receive power to continue cooling the Popcake machine If the power cord is unplugged before allowing the cool down cycle to run the machine will overheat and may cause damage in the long term Avoid unplugging the machine before it powers OFF following the cooling down routine after pressin...

Page 48: ... Visit www popcake com for details of your local authorized distributor ...

Page 49: ......

Page 50: ... A ...

Page 51: ...ntrol Panel Layout and Functions Special Messages Error Messages Batter storage care and use Received hands on tuition in the areas of Emergency Stops Power Up Mode Ready Mode Make Mode Cancel Mode Off Mode Change Bag Routine Batter Preparation Procedures Change Bag Procedures Cleaning External Surfaces Belt Cleaning Procedures Referred to a copy of The Operating Manual for reference and as requir...

Page 52: ...ntrol Panel Layout and Functions Special Messages Error Messages Batter storage care and use Received hands on tuition in the areas of Emergency Stops Power Up Mode Ready Mode Make Mode Cancel Mode Off Mode Change Bag Routine Batter Preparation Procedures Change Bag Procedures Cleaning External Surfaces Belt Cleaning Procedures Referred to a copy of The Operating Manual for reference and as requir...

Page 53: ... Serial No Date Location Count Manufacturers Representative Customer Representative ...

Page 54: ...e Machine commissioning The proper installation of the Popcake machine and sign off by the manufacturer authorized distributor and the customer End User Operator A person who has been thoroughly trained in the use of the machine by the manufacturer authorized distributor Premix A specially developed powder made exclusively for the machine manufacturer for use in machines Premix is supplied in doub...

Page 55: ... 11 12 13 15 Purchaser Representative Training Record 46 Q quick reference guide 5 S safety 3 4 9 29 T training operator 4 7 W warranty 39 Specification Model PC 10R Weight 27 1Kg ref Rating 120V 60Hz 1700W 120VAC 60Hz 1700W 220 240V 50Hz 2200W 240V 50Hz 2400W Revision History Date Version No Comments All rights reserved Popcake International Pty Ltd Authorized representative Popcake Foodservice P...

Page 56: ... ...

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