background image

1. 

GENERAL DESCRIPTION 

 

When ordered, the OC2-500 open chassis control can be supplied in a NEMA 12 
enclosure. When supplied in this manner, the basic OC2-500 control is furnished 
with the following additional features, and is designated by model number OC2E-
500: 
 

a) 

Power “Off-On” switch with separate pilot light indication. 

b) 

“Run-Off-Jog” (momentary position ) mode selection switch. 

c) 

Speed Adjust Potentiometer. 

 
The OC2-500 open chassis motor control has been designed as a basic building 
block solid state regulated power unit. The OC2 open chassis, unit, which uses 
state of the art control circuitry, can be used by itself, by wiring in the provided 
speed potentiometer, as a straight forward speed regulated control, or can be 
incorporated into much more sophisticated system designs utilizing contactor 
operation, external speed programming, tach feedback, etc. (These applications 
and others are discussed later in this manual. 
 
The control circuitry incorporates a sophisticated regulator scheme that maintains 
motor speed precisely at the set level within the advertised motor and control 
speed rages. There are two control loops, speed and torque, that operate 
simultaneously and independently of each other. In most cases the speed loop is in 
control. (The speed loop can use either armature voltage or tachometer voltage 
feedback. ) When in control, the speed loop maintains speed constant at the 
desired value until the motor load (torque) requirements exceed a preset value, 
normally 150% of rated motor torque. As this occurs, the torque regulator 
assumes control of the SCR’s and allows speed to drop as is necessary in order to 
maintain and not exceed the preset limit value. If the motor load continues to 
increase, as would the case if a driven machine had jammed, the torque limit is 
capable of holding this preset value of torque precisely without run out down to a 
locked rotor or zero speed condition. Operation in both the speed and torque 
modes is smooth and stable, and through the use of optimized networks transfer 
between the two loops is smooth and bump less. Figure I is a block diagram of the 
OC2-500 control system. 
 
In the speed mode the control hold the motor speed constant at a valued 
determined by the voltage present at the speed input. In a basic control this 
voltage is set by a Speed Adjust potentiometer. In most controls armature voltage 
is used as feedback in the speed  (velocity) loop. When using armature 
 
 
 
 

 
 

Summary of Contents for OC2-500

Page 1: ...Troubleshooting Table II 11 8 2 Troubleshooting Procedure In Case of Fuse Blowing 13 9 POWER MODULES AND D50 TESTING 15 10 MOTOR TESTS 16 11 CONTACTOR OPERATED SYSTEMS OPEN CHASSIS CONTROLS ONLY 16 1...

Page 2: ......

Page 3: ...ntrol loops speed and torque that operate simultaneously and independently of each other In most cases the speed loop is in control The speed loop can use either armature voltage or tachometer voltage...

Page 4: ...is then fed to the IR circuit which permits the achievement of no load to full load regulation of less than 1 of base speed In applications requiring load regulation better than 1 of base speed tacho...

Page 5: ...al Characteristics Linear Linear Acceleration Time 0 5 to 15 Seconds adjustable Torque Limit of Rated Motor Current Approx 75 to 150 adjustable Maximum Ambient Temperature 40 C External Signal Capabil...

Page 6: ...late temperature under all conditions cannot exceed 100 C 4 2 MOUNTING OF ENCLOSED OC2E 500 CONTROL The enclosed OC2E 500 control must be mounted in an environment that does not exceed 40 C Since this...

Page 7: ...rt to the chassis or shorts between terminals Caution should be observed when connecting the motor shunt field Some DC motors are provided with dual field windings which are connectable for high or lo...

Page 8: ...reverse the A1 and A2 connections to terminals A1 and A2 on 10TB of the OC2 500 control If the motor runs at maximum seed with the potentiometer fully counterclockwise and slows down as the potentiom...

Page 9: ...nts per Table II and in the order listed in Table II The adjustments are completely independent of each other except as noted below a IR has a slight effect on MIN but MIN does not effect IR b MIN has...

Page 10: ...ntil ammeter reads rated motor current see nameplate Read motor speed with strobe light or tachometer e If motor speed decreased as motor was loaded adjust the IR trim pot and repeat c and d until lit...

Page 11: ...w speed e g 10 setting e Apply friction braking to the motor shaft until until motor stalls out CAUTION Watch ammeter to assure that control is limiting current f Stall current should read roughtly 15...

Page 12: ...r Test Section 8 TROUBLESHOOTING 8 1 TROUBLESHOOTING TABLE The majority of major malfunctions which are normally encountered can be summarized as stated below a Motor does not run b Motor runs only at...

Page 13: ...PAGE INTENTIONALLY LEFT BLANK 10a...

Page 14: ...Terminals 10 and 11 on 1TB not connected Either a permanent jumper or contact closure must be used to permit control operation See the external wiring diagrams and contactor operated systems section...

Page 15: ...wing a Incorrect AC input voltage Check that voltage supplied agrees with the voltage warning label b Incorrect connections between motor and control Recheck all motor connections as given on A1501 10...

Page 16: ...b does not light move on to step g If the bulb does light turn off the power and remove all connections to 10TB Reapply 230 volts to the control If bulb does not glow trouble is probably a short in th...

Page 17: ...at zero and turn on all power Light should not burn Increase the speed setting to 20 Lamp brilliance should increase smoothly to nearly full brilliance NOTE Lamp flicker and erratic brilliance may be...

Page 18: ...ng one lead on the terminal The other lead should be put on the AC terminal With the meter leads on the AC and terminals the Simpson on the RX1 resistance scale the meter should read between 5 15 ohms...

Page 19: ...s or the field on permanent magnet motors a CEMF will be produced in rotating This will cause the ohmmeter readings to change during rotation Therefore after moving the shaft a small amount stop and c...

Page 20: ...d to reverse motor rotation This is accomplished by physically reversing the external connections between 10TB terminals A1 and A2 and the A1 and A2 armature lines to the motor In designing a reversin...

Page 21: ...C voltage sources Basically any DC voltage which is isolated from the AC power lines and which varies from zero to six volts may be applied between 1TB terminals 6 and 5 on 1TB to vary the speed from...

Page 22: ...terminal 8 in respect to common When the control is supplying 100 of rated motor current there will be approximately a 33mV voltage drop across the current shunt 1MSH In order to accomplish external t...

Page 23: ...ied c With the control off the jumper connecting pins 1 and 2 on the feedback select 2PL should be changed to connect pins 2 and 3 The jumper can be removed by vertically sliding the jumper off the pl...

Page 24: ...controlled by Polyspede Therefore only guidelines can be given for checking this item Experience has shown that each application has its own wear rate Removal of the brushes after each three months of...

Page 25: ...he possible entrance of contaminants into housing e If detailed instructions for assembly and disassembly of a particular unit are required write the speed reducer factory for the information f If you...

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Reviews: