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13.2 

TORQUE PROGRAMMING 

 

An external signal may be used to program torque. A voltage of 6 volts 
will give that torque preset by the internal torque pot when using the 6 volt 
board power supply. If a larger value of programming voltage is available, 
it must be scaled down by a voltage divider network so that the maximum 
voltage that appears at 1TB-8 (+) in respect 1TB-5 (common) is 6 volts. A 
voltage variation of from zero to 6 volts between terminals 8 (+) and 5 
(common) on 1TB will program a maximum torque capability of from 
zero to that value preset by the internal torque control potentiometer. 
Normally the internal torque potentiometer is set to limit current at 150% 
of rated current when internal torque programming is used. When external 
torque programming is used the “torque” potentiometer on the E1507 PC 
board is in many cases readjusted so that with 6 volts present at 1TB-8 in 
respect to common, the control will limit current to 100% of rated current. 
(The “torque” potentiometer on the E1507 PC board has sufficient range 
to limit current anywhere from approximately 75% to 150% of rated 
motor current with  6 volts present at terminal 8 (+) in respect to common. 
When the control is supplying 100% of rated motor current, there will be, 
approximately, a 33mV voltage drop across the current shunt 1MSH.) In 
order to accomplish external torque programming, the yellow jumper on 
the E1507 PC board must be unsoldered from the “Int. Torq.” Position 
terminal, then resoldered to the “Ext. Torq.” Position terminal. Refer to 
Figure 6.3 
 

14. 

TACHOMETER FEEDBACK

 

 

The OC2 can easily be transferred to tachometer feedback by means of 
changing the position of the FB select jumper on 2PL. With pins 1 and 2 
jumpered together, the OC2 uses armature voltage feedback. With pins 2 and 3 
jumpered together, the control uses tachometer voltage feedback. Initially, the 
drive should be operated in the armature voltage feedback mode. A 
measurement can be made to determine proper tachometer polarity and 
approximate magnitude. The procedure to use is as follows: 
 

a) 

Refer to table IV for necessary board modification if any. The control 
has been set up to handle the most commonly used base speed motor 
and tachometer combinations. Table IV gives the base speed and 
tachometer voltage ratings that will work with the board as designed. 
For some combinations, a resistor must be clipped from the board. For 
motor and tachometer combinations not covered in this manual, 
consult the Polyspede factory. 

19 

 

Summary of Contents for OC2-500

Page 1: ...Troubleshooting Table II 11 8 2 Troubleshooting Procedure In Case of Fuse Blowing 13 9 POWER MODULES AND D50 TESTING 15 10 MOTOR TESTS 16 11 CONTACTOR OPERATED SYSTEMS OPEN CHASSIS CONTROLS ONLY 16 1...

Page 2: ......

Page 3: ...ntrol loops speed and torque that operate simultaneously and independently of each other In most cases the speed loop is in control The speed loop can use either armature voltage or tachometer voltage...

Page 4: ...is then fed to the IR circuit which permits the achievement of no load to full load regulation of less than 1 of base speed In applications requiring load regulation better than 1 of base speed tacho...

Page 5: ...al Characteristics Linear Linear Acceleration Time 0 5 to 15 Seconds adjustable Torque Limit of Rated Motor Current Approx 75 to 150 adjustable Maximum Ambient Temperature 40 C External Signal Capabil...

Page 6: ...late temperature under all conditions cannot exceed 100 C 4 2 MOUNTING OF ENCLOSED OC2E 500 CONTROL The enclosed OC2E 500 control must be mounted in an environment that does not exceed 40 C Since this...

Page 7: ...rt to the chassis or shorts between terminals Caution should be observed when connecting the motor shunt field Some DC motors are provided with dual field windings which are connectable for high or lo...

Page 8: ...reverse the A1 and A2 connections to terminals A1 and A2 on 10TB of the OC2 500 control If the motor runs at maximum seed with the potentiometer fully counterclockwise and slows down as the potentiom...

Page 9: ...nts per Table II and in the order listed in Table II The adjustments are completely independent of each other except as noted below a IR has a slight effect on MIN but MIN does not effect IR b MIN has...

Page 10: ...ntil ammeter reads rated motor current see nameplate Read motor speed with strobe light or tachometer e If motor speed decreased as motor was loaded adjust the IR trim pot and repeat c and d until lit...

Page 11: ...w speed e g 10 setting e Apply friction braking to the motor shaft until until motor stalls out CAUTION Watch ammeter to assure that control is limiting current f Stall current should read roughtly 15...

Page 12: ...r Test Section 8 TROUBLESHOOTING 8 1 TROUBLESHOOTING TABLE The majority of major malfunctions which are normally encountered can be summarized as stated below a Motor does not run b Motor runs only at...

Page 13: ...PAGE INTENTIONALLY LEFT BLANK 10a...

Page 14: ...Terminals 10 and 11 on 1TB not connected Either a permanent jumper or contact closure must be used to permit control operation See the external wiring diagrams and contactor operated systems section...

Page 15: ...wing a Incorrect AC input voltage Check that voltage supplied agrees with the voltage warning label b Incorrect connections between motor and control Recheck all motor connections as given on A1501 10...

Page 16: ...b does not light move on to step g If the bulb does light turn off the power and remove all connections to 10TB Reapply 230 volts to the control If bulb does not glow trouble is probably a short in th...

Page 17: ...at zero and turn on all power Light should not burn Increase the speed setting to 20 Lamp brilliance should increase smoothly to nearly full brilliance NOTE Lamp flicker and erratic brilliance may be...

Page 18: ...ng one lead on the terminal The other lead should be put on the AC terminal With the meter leads on the AC and terminals the Simpson on the RX1 resistance scale the meter should read between 5 15 ohms...

Page 19: ...s or the field on permanent magnet motors a CEMF will be produced in rotating This will cause the ohmmeter readings to change during rotation Therefore after moving the shaft a small amount stop and c...

Page 20: ...d to reverse motor rotation This is accomplished by physically reversing the external connections between 10TB terminals A1 and A2 and the A1 and A2 armature lines to the motor In designing a reversin...

Page 21: ...C voltage sources Basically any DC voltage which is isolated from the AC power lines and which varies from zero to six volts may be applied between 1TB terminals 6 and 5 on 1TB to vary the speed from...

Page 22: ...terminal 8 in respect to common When the control is supplying 100 of rated motor current there will be approximately a 33mV voltage drop across the current shunt 1MSH In order to accomplish external t...

Page 23: ...ied c With the control off the jumper connecting pins 1 and 2 on the feedback select 2PL should be changed to connect pins 2 and 3 The jumper can be removed by vertically sliding the jumper off the pl...

Page 24: ...controlled by Polyspede Therefore only guidelines can be given for checking this item Experience has shown that each application has its own wear rate Removal of the brushes after each three months of...

Page 25: ...he possible entrance of contaminants into housing e If detailed instructions for assembly and disassembly of a particular unit are required write the speed reducer factory for the information f If you...

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