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PolyJohn FS3 Fleet Series, Assembly Manual, Page: 6 / 16

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PolyJohn FS3 Fleet Series Assembly Manual Download Page 6

FS3-3 Assembly July 2016

Page 6 of 16

Step 1: Pump Installation

Place the PC-000604 rubber dust cover over the top of 
the pump and from the underside of the base, place the 
pump up into the hole in the fl oor.  Line up the holes in 
the fl oor with the threaded inserts in the pump making 
sure that the barbed fi ttings of the pump point toward 
the holes drilled in the base 

(as shown on the left

).  Finish 

installation of the pump by tightening in place using (6) 
PC-000231 screws with (6) PC-000106 washers behind the 
heads of the screws.

PC-000231 Screw

(6) Used in this step

PC-000106 Washer

(6) Used in this step

Step 2: Tank-Sink Installation

Place the tank into the opening of the base.  Locate the 1” reinforced 
hose coming out of the hole at the back of the waste tank.  Pull about 3 
feet of this hose out of the hole and route this hose down through the 
opening in-between the waste tank and the base.  Place the sink on 
the base, lining up the 1/2” drain pipe, inserting into the corresponding 
hole in the tank.  Insert the ends of the two hoses into the slot, reaching 
underneath the base to pull out the slack.  

Slide a plastic rear extrusion onto each side of the rear panel making 
sure that the mitered ends are towards the top of the rear panel 

(where the fl y screens are, and the ribbed side of the extrusions are 
facing toward the outside of the restroom). 

 Line up the holes in the 

rear extrusions with the holes in the rear wall panels.  Insert awls 
into the center holes.  Slide the right side wall panel 

(with hatch 

in corner)

 into the corresponding slot of the rear extrusion and 

remove the awl from that rear extrusion.  Line up all of the holes 
and rivet from the inside, the rear extrusions, rear wall panel and 
side wall panel together using small fl ange, rivets, PC-000104.  

DO 

NOT RIVET THE TOP HOLE IN EITHER OF THE EXTRUSIONS AT 
THIS TIME

. Remove the awl in the left extrusion and rivet together 

the left side wall panel, left rear extrusion, and rear panel, leaving 
the top hole for later.

Step 3: Sidewall Panels to Rear Extrusions and Rear Wall Panel

Right Side

Rear Panel

Right Rear Extrusion

PC-000104 Rivet

PC-000104 Rivet

(16) Used in this step

Summary of Contents for FS3 Fleet Series

Page 1: ... Frame Width ID 26 in 66 cm Side Panel Decal Area 6 in X 37 in 15 cm X 94 cm Door Decal Area 22 5 in X 29 in 57 cm X 74 cm Seat Height 19 5 in 49 5 cm POLYJOHN USA PolyJohn Enterprises Corp 2500 Gaspar Ave Whiting IN 46394 Phone 800 292 1305 Fax 219 659 0625 www polyjohn com info polyjohn com POLYJOHN WORLDWIDE PolyJohn UK Ltd Equinox 1 Audby Lane Wetherby England LS22 7RD Phone 44 0 1937 583333 F...

Page 2: ...yle Floor 8 PC 000117 Rivet 2 SG1 0035 Large Screen 2 PC 000102 Rivet 2 PC 000106 Washer PC 000204 Toilet Seat PJN3 0009 Urinal 2 PC 000101 Rivet 2 PC 000106 Washer SG1 0080G Vent Stack 1 PC 000117 Rivet FS3 0003 Front Assembly 17 PC 000104 Rivet 2 PC 000159 1 4 20 x 3 1 2 Screw 2 PC 000175 1 4 20 x 1 1 2 Screw 4 PC 000123 Washer 4 PC 000140 Nylock Nut FS3 0060 Door Jamb PC 100787 Serial I D Plate...

Page 3: ... 0013 Cup Flapper Valve 2 PC 000235 Bolt PC 100611 Flapper Pivot Rod PC 100620 Flapper Counterweight 2 PC 000155 Screw PC 000303 Primary Filter 2 PC 000233 Nut PC 100372B Barbed Nozzle PC 000352 12 Hose Clamp PC 000232 Screw FT02 0011 Prop Rod PC 000233 10 32 Nylon Lock Nut PC 000328 3 4 Barb x 1 Barbed Fitting CH100 065 Hose 1 I D x 65 Long CH100 025 1 I D x 25 Long To 3 Way Valv on Sink Fresh Fl...

Page 4: ...ve 3 Way 3 4 Npt PC 100213 Bracket 2 PC 000147 Screw CH100 028 Hose 1 x 28 CH100 025 Hose 1 x 25 PC 100316 Elbow 1 Barb x 1 Barb PC 000417 3 4 Uniseal PC 000900 Fitting 3 4 Mpt x 1 Barb PC 000370 Bushing 1 2 Spigot x 1 8 Fpt To Bottom of Waste Tank To Foot Pump PC 000339 Elbow Female 3 8 Tube x 3 8 Mpt PC 000600 Foot Pump 4 PC 000102 Rivet 4 PC 000106 Washer PC 000417 3 4 Uniseal CH075 028 Drain H...

Page 5: ...ing We strongly suggest that these restrooms as with all portable structures be transported and handled with care Dropping the restroom when loading and unloading could cause damage to the door jamb and other components TOOLS REQUIRED FOR ASSEMBLY Rivet Gun Standard Slotted Screwdriver Phillips Crosshead Screwdriver Vise Grips Pliers 2 Tapered Awls Drill with a 13 64 Drill Bit Socket Wrench with a...

Page 6: ...corresponding holeinthetank Inserttheendsofthetwohosesintotheslot reaching underneath the base to pull out the slack Slideaplasticrearextrusionontoeachsideoftherearpanelmaking sure that the mitered ends are towards the top of the rear panel where the fly screens are and the ribbed side of the extrusions are facing toward the outside of the restroom Line up the holes in the rear extrusions with the...

Page 7: ...hole Rivet the bottom hole using a PC 000104 rivet The PC 000223 grab handle gets attached to the jamb using 2 PC 000104 rivets at the second and third hole locations Step 4 Sidewall Panels to Door Jamb PC 000104 Rivet 14 Used in this step Step 5 Cabana to Base Insert 2 PC 000175 screws through the holes at the very bottom of the jamb and 2 PC 000159 screws through the holes second from the bottom...

Page 8: ... fitting at the bottom of the waste tank and tighten the clamp Route the remaining hose over the other hoses and through the 1 3 8 hole in the base Place a PC 000352 hose clamp on the end of the hose push the hose onto the intake side of the pump and tighten the hose clamp Out To Waste Tank Bowl In From 3 Way Valve Step 7 Cabana to Base Continued Carefully stand the unit upright Starting with the ...

Page 9: ...emiddleportionoftherearand the right wall panels Using a drill with a 13 64 drill bit drill two holes through the side rear and into the sink Open up the sink To do this insert a long thin object the key for the lock on the T P Dispenser works well into the 1 4 hole directly below the bottom of the sink lid and while pushing down on the front of the lid of the sink push the key in to release the c...

Page 10: ...e outside Place the roof on the top of the unit with the arch in the roof going into the groove in the top of the jamb Put the rear edge of the roof in the groove in the top rear extrusion With someone pushing down on the back of the roof use the holes in the rear extrusion as a drill guide drill five 13 64 holes into the roof MAKE SURE TO ONLY DRILL THROUGH THE ROOF AND NOT THROUGH THE BACK OF TH...

Page 11: ...LAMP DOWN TIGHT Remove the cable from the claw of the hammer close the door and place the end of the cable into the slot of the cable clip Open the door and remove the vice grips Step 14 Optional Lock Installation Place the tip of a screwdriver in the lock area of the Door Trim Panel asshownontheright Strike the handle end of the screwdriver with a hammer to knockout the plastic filling the hole f...

Page 12: ...tral or normal use position and remove the key this allows the Slide Latch to move into the Open In Use position when persons are inside therestroom Turnthekeytotherightandremove the key for the locked position Turning the key to the left indicates the open position and the key can not be removed until either in the Open In Use or Locked positon IMPORTANT The punched 1 4 hole in the center of the ...

Page 13: ... PC 000102 rivets from the outside with PC 000106 back up washers on the inside Step 20 Soap and Paper Towel Dispenser PC 000106 Washer 7 Used in this step PC 000102 Rivet 7 Used in this step There are four dimples in the rear panel for the Toilet Paper Dispenser location From the outside drill four 13 64 holes through the rear panel Line up the holes in the rear panel with the holes in the back o...

Page 14: ...ng the hose on the bottom of the sink as well as the clamp holding the hose on the intake port of the pump Remove these hoses and place the hose that was going to the tank to the intake port of the pump and place the hose that was going from the intake port of the pump onto the fitting on the bottom of the waste tank Tighten the clamps stand the unit back up and retest Locking Unlocking the Unit O...

Page 15: ...0 fl oz 208 200 ml Flush Tank Use Capacity 75 uses 40 gal 5 gal charge 35 gal 4 480 fl oz 132 500 ml Average person urination at special events 8 10 fl oz 237 296 ml 9 fl oz average 266 ml average Sink Tank Use Capacity 400 uses 20 gal 2 560 fl oz 75 7 ltr Sink foot pump dispenses 2 oz per stroke 6 fl oz average 177 44 ml average per Portable Sanitation Association International PSAI NOTES Weather...

Page 16: ...ray For a source of cleaning deodorizing and paper products contact COOPER S OWN 2500 GASPAR AVE WHITING IN 46394 2175 800 292 1305 www polyjohn com products supplies cooper s own We highly recommend membership in the Portable Sanitation Association International PSAI the worldwide authority on portable sanitationservices ThePSAI PortableSanitationIndustryCertificationProgram manualcontainsawealth...

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