68
MAINTENANCE
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
Q
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Kilometers
Q
E
Valve clearance
100
12 M
1600
Inspect; adjust
Q
E
Fuel system
100
12 M
1600
Check for leaks at tank cap,
lines, filter, pump; replace
lines every 2 years
X
Radiator
100
12 M
1600
Inspect; clean external
surfaces
X
Cooling hoses
100
12 M
1600
Inspect for leaks
X
Engine mounts
100
12 M
1600
Inspect
Exhaust muffler/
pipe
100
12 M
1600
Inspect
Q
E
Spark plug
100
12 M
1600
Inspect; replace as needed
X
Wiring
100
12 M
1600
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100
12 M
1600
Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100
12 M
1600
Inspect; replace as needed
Q
Brake fluid
200
24 M
3200
Change every two years
Q
ADC fluid
200 H
24 M
2000 (3200) Change every two years
X
Q
E
Fuel filter
200
24 M
3200
Replace every 2 years, more
often under severe use
Spark arrestor
300
36 M
4800
Clean out
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
Summary of Contents for Sportsman 9921792
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