7.32
9928492 R04 - 2017-2018
RZR
XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
7.
Remove the RH output hub assembly
i
from the
gearcase housing.
8.
Remove pinion seal
o
, internal retaining ring
a
, and
pinion gear assembly
s
from the gearcase housing.
Inspect and clean the gearcase housing and replace
all oil seals and O-rings.
9.
Inspect the pinion gear
s
for chipped, broken or
missing teeth. Inspect the pinion bearing for signs of
wear and the pinion shaft seal surface for pitting.
10. Inspect the AWD coil
d
located in the outer cover
plate assembly. Refer to AWD Diagnosis, page 7.28
for detailed inspection process. Replace the cover
plate seal
f
and O-ring
g
.
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers
h
for nicks and scratches. The rollers must slide up
and down and in and out freely within the roll cage
j
sliding surfaces and H-springs.
NOTE
Refer to the “Electronic Parts Catalog” for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.
13. Inspect clutch housing / ring gear
k
for a consistent
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.