6.30
9928492 R04 - 2017-2018
RZR
XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
17. Install the idler gear shaft assembly
2&
, gear cluster
assembly
2*
, and input shaft assembly
2 (
into the
transmission housing, all at the same time.
18. Install the rear output shaft assembly
3)
.
19. Assemble
the
shift
shaft
rail
if
previously
disassembled.
NOTE
Both shift forks need to be orientated the same way, so
that the shift fork pins are both offset to the same side
of the rail.
20. Install the shift shaft rail
3!
and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTE
Shift fork pins should be offset towards the input shaft
as shown above
3@
.
21. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
22. Install the shift drum into the transmission housing.
Lift up on the shift shaft rail and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum.