9928492 R04 - 2017-2018
RZR
XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
5.11
PVT ASSEMBLY
1. Inspect inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Inspect inner clutch cover seal
q
(engine side).
Replace if cracked, torn or damaged.
4. Apply silicone around all seven screw holes on the
inner clutch cover.
IMPORTANT
DO NOT apply silicone on drive and driven shaft
inner cover donuts.
5. Install and properly align the inner clutch cover. Be
sure the fuel line, vent line and battery cables are
properly routed through the guard plate as shown
w
.
6. Install the protective cover and the four push rivets
that secure the cover to the top of the inner PVT
cover.
7. Install the three inner clutch cover bolts and washers
that retain the cover to the engine and the four inner
clutch cover bolts and washers that retain the cover
to the transmission. Torque bolts to specification.
TORQUE
Inner Clutch Cover Bolts:
12 ft-lb (16 Nm)
8. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
9. Install the drive clutch onto the engine.
10. Install the Drive Clutch Holding Tool (9314177-A) and
torque the retaining bolt to specification.
TORQUE
Drive Clutch Retaining Bolt:
96 ft-lb (130 Nm)
11. Clean the splines inside the driven clutch and on the
transmission input shaft.
12. Apply a light film of grease to the splines on the shaft.
13. Install the driven clutch, washer and retaining bolt.
Torque to specification.