Polaris A09BA50FA, User Manual

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TRANSMISSION
8.7
5. Torque bolts in 3 steps using a cross pattern to 18
ft. lbs. (25 Nm).
6. Install shift shaft, washer, retaining ring and
bellcrank.
NOTE: Install bellcrank on shaft, lining up the marks
left at disassembly.
7. Install nut and torque to 12 ft. lbs. (17 Nm).
8. Carefully install high/reverse shaft assembly and
gear cluster as a unit into their respective bearing
case areas. Tap with a soft face hammer to seat
shaft assemblies.
NOTE: Make sure high/reverse shift shaft pin is
properly positioned within legs of shift fork shaft return
spring.
NOTE: After installation, the High / Reverse shift arm
must be placed in the neutral position to complete
reassembly.
9. Install output shaft and gear assembly along with
sprocket and chain.
10. Install snap ring.
11. Prior to reinstalling the cover make sure the
mating cover surfaces are clean and dry. Apply
Loctite
t
518 or 3 Bond 1215 (PN 2871557) to
mating surfaces.
12. Reinstall cover and torque bolts in a criss-cross
pattern in 3 steps to 18 ft. lbs. (25 Nm).
13. Install drain plug with a new sealing washer.
Torque drain plug to 14 ft. lbs. (19 Nm).
14. Install transmission and add Polaris AGL
Gearcase Lubricant (PN 2873602) in the
recommended amount. Refer to Maintenance
Chapter 2.
15. Install gear position switch. Apply Loctite t 242
(blue) to threads of switch screws and torque to
13-16 in. lbs. (1.5-1.9 Nm).