7.20
FINAL DRIVE
P
RELIMINAR
Y
V
ERS
ION
5.
Carefully install the rollers into the roll cage assembly
while installing the assembly into the clutch housing.
IMPORTANT:
To ensure gearcase is assembled
properly, assemble the gearcase components
starting with the cover plate and build upward.
6.
Install a new O-ring on the cover plate assembly.
NOTE: Be sure the square O-ring is placed flat on
the cover surface. If the O-ring is twisted fluid
leakage may occur.
7.
Carefully install the LH output hub assembly with the thrust
bearing into the cover plate. Take care not to damage the
new cover plate seal while installing the output hub.
8.
Place the thrust plate onto the adjuster button located in the
cover plate assembly using a light film of grease to hold it
in place.
9.
Install the RH output hub into the clutch housing assembly.
10. While holding the hub, flip the clutch housing over and
install the armature plate. Be sure the armature plate tabs
are fully engaged into the roll cage assembly and are resting
on the cut-grooves of the ring gear.
NOTE: Verify armature plate tabs are in the slots on
the roll cage and are resting in the ring gear grooves.
11. While holding the hub in the clutch housing and the
armature plate in the roll cage, flip the clutch housing
assembly over and set it on the cover plate.
LH Hub
Thrust
Plate
RH Hub
Clutch
Housing
Armature
Plate
Summary of Contents for 2010 Ranger RZR 800 EFI
Page 16: ...NOTES GENERAL INFORMATION 1 16 ...
Page 52: ...3 2 ENGINE P R E L I M I N A R Y V E R S I O N ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 55: ...3 5 ENGINE 3 P R E L I M I N A R Y V E R S I O N Cylinder Cylinder Head Piston Exploded View ...
Page 152: ...NOTES ELECTRONIC FUEL INJECTION 4 40 ...
Page 192: ...NOTES BODY STEERING SUSPENSION 5 40 ...
Page 226: ...NOTES CLUTCHING 6 34 ...
Page 332: ...10 14 ELECTRICAL P R E L I M I N A R Y V E R S I O N TEST 4 No AWD Hub Safety Limiter ...