Polaris 2008 ranger 700 xp, Service Manual

Page: 40 / 330

2.24
GENERAL INFORMATION
To change the lubricant:
1. Remove gearcase drain plug located on the bottom and
drain the oil. Catch and discard used oil properly.
2. Clean and reinstall the drain plug with a new sealing washer
and tighten to 30-45 in. lbs. (3-5 Nm).
3. Remove fill plug.
4. Add 18 oz. (532 ml.) of ATV Angle Drive Fluid
(PN 2871653).
5. Reinstall fill plug. Tighten to 40 ft. lbs (54 Nm).
6. Check for leaks.
Rear Gearcase Lubrication (6x6)
The gearcase lubricant level should be checked and changed in
accordance with the maintenance schedule.
• Be sure vehicle is level before proceeding with parking
brake on.
• Check vent hose to be sure it is routed properly and
unobstructed.
• The correct rear gearcase lubricant to use is Polaris
ATV Angle Drive Fluid
To check the lubricant level:
The gearcase must be drained and re-filled with the proper
amount of lubricant. Refer to the procedure below.
To change rear gearcase lubricant:
1. With the vehicle on a level surface, remove the fill plug
and check the lubricant level. Lubricant should be kept at
the specified level, according to the proper gearcase
specifications listed.
2. Support the vehicle securely with a jack stand and remove
the front tire on the driver’s side.
3. Remove gearcase drain plug located on the bottom of the
gearcase and drain oil. (The drain plug is accessible through
the skid plate.) Catch and discard used oil properly.
4. Clean and reinstall drain plug using a new sealing washer.
Under Side View
Drain Plug
30-45 in. lbs.
(3-5 Nm)
Fill Plug
40 ft. lbs.
(54 Nm)
40 ft. lbs
(54 Nm)
Rear Gearcase Specifications
Specified Lubricant:
ATV Angle Drive Fluid (PN 2871653)
Capacity: 10 Oz. (300 ml.)
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19.4 Nm)
Drain Plug
Fill Plug
Make sure vent is unobstructed
REAR GEARCASE - 6X6