Polaris 2008 ranger 700 xp, Service Manual

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8.11
TRANSMISSION
8
8. Apply Loctite™ 262 (Red) (PN 2871951) to screw threads
and torque screws to 6-12 ft. lbs. (8-16 Nm).
9. Install a new needle bearing, the 24T reverse sprocket,
washer, and a new snap ring. Install the shift dogs and wave
spring. Install the washer, a new needle bearing and the high
gear. Install the press fit gear and ball bearing.
10. Install a new snap ring at this time. When installing the new
snap ring, open the snap ring just far enough to go over the
shaft, to avoid stressing the snap ring. If the snap ring is
overstressed it could come off the shaft and cause internal
damage to the transmission.
11. Slide the reverse shaft assembly through the silent chain.
12. Install a new needle bearing, the low gear, the thrust washer
and the snap ring. Use of a new snap ring is recommended.
13. Install the engagement dogs, wave springs, and bearing.
14. Install the ball bearing onto the end of the input shaft.
15. As the engagement dogs are installed onto the shaft, place
the wave springs into the spring groove. Keep the spring in
place while the fork is being installed on the shaft and while
placing the shafts into the case.
NOTE: Use caution when installing the fork, the
spring can easily fall out.
NOTE: Installing the shift rail will aid in keeping the
shift forks, shift dogs, and the springs in place.
Pinion Retainer Plate Bolt Torque:
6-12 ft. lbs. (8-16 Nm)