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0507347110/160114/B SHIELD fire safety solutions (5k1)

| GENERAL | EN - 4

General

The manufacturer does not accept any liability for damage to 
the product or personal injury caused by ignoring of the safety 
instructions in this manual, or by negligence during installation, 
use, maintenance, and repair of the product mentioned on the 
cover of this document and any corresponding accessories. 
Specific working conditions or used accessories may require 
additional safety instructions. Immediately contact your 
supplier if you detect a potential danger when using the product.

The user of the product is always fully responsible for 
observing the local safety instructions and 
regulations. Observe all applicable safety instructions 
and regulations.

User manual

- Everyone working on or with the system, must be familiar with 

the contents of this manual and must strictly observe the 
instructions therein. The management should instruct the 
personnel in accordance with the manual and observe all 
instructions and directions given. 

- Never change the order of the steps to perform.
- Always keep the manual with the system. 

Pictograms and instructions on the products (if 
present)

- The pictograms, warning and instructions attached to the 

products are part of the safety features. They must not be 
covered or removed and must be present and legible during 
the entire life of the products. 

- Immediately replace or repair damaged or illegible 

pictograms, warnings and instructions.

Users

- The use of this system is exclusively reserved to well 

authorised, trained and qualified users. Temporary personnel 
and personnel in training can only use the system under 
supervision and responsibility of skilled engineers. 

- The system is not to be used by children or persons with 

reduced physical, sensory or mental capabilities, or lack of 
experience and knowledge, unless they have been given 
supervision or instruction. 

- Children must be supervised not to play with the system.

Intended use

1

The system has been designed exclusively for reducing the risk 
of filter fires. In the event of fire, it detects and suppresses fires 
at an early stage, thus minimising consequential damage. Using 
the system for other purposes is considered contrary to its 
intended use. The manufacturer accepts no liability for any 
damage or injury resulting from such use. The product has been 
built in accordance with state-of-the-art standards and 
recognised safety regulations. Only use this system when in 
technically perfect condition in accordance with its intended use 
and the instructions explained in the installation manual.
Intended use is limited to fire risk and does not involve 
explosion risk. 

Technical specifications

The specifications given in this installation manual must not be 
altered.

Modifications

Modification of (parts of) the product is not allowed.

Product combinations

Since the products are used in combination with other products 
and machines, the safety instructions in the documentation of 
these products also apply.

Installation

- The installation of these products is exclusively reserved to 

well authorised, trained and qualified engineers. 

- Electric connection to be executed in accordance with local 

requirements. Ensure compliance with the EMC regulatory 
arrangements. 

- During installation, always use Personal Protective Equipment 

(PPE) to avoid injury. This also applies for persons who enter 
the work area during installation.

- Use sufficient climbing gear and safety guards when working 

on a higher level than 2 meters (local restrictions may apply). 

- Never install any product in front of entrances and exits which 

must be used for emergency services. 

- Mind any gas and water pipes and electric cables.
- Make sure the wall, ceiling or support system is strong enough 

to carry each of the products.

- Ensure the workspace is well illuminated. 
- Use common sense. Stay alert and keep your attention to your 

work. Do not install the product when you are under the 
influence of drugs, alcohol or medicine. 

- Make sure that the workshop, in the vicinity of the product, 

contains sufficient approved fire extinguishers. 

 

Service, maintenance and repairs

- Observe the maintenance intervals given in this manual. 

Overdue maintenance can lead to high costs for repair, false 
fire alarm and revisions and can render the guarantee null and 
void. 

- During service, maintenance and repair jobs, always use 

Personal Protective Equipment (PPE) to avoid injury. This also 
applies for persons who enter the work area.

- Always use tools, materials, lubricants and service techniques 

which have been approved by the manufacturer. Never use 
worn tools and do not leave any tools in or on the product. 

- Safety features which have been removed for service, 

maintenance or repairs, must be put back immediately after 
finishing these jobs and it must be checked that they still 
function properly. 

- Use sufficient climbing gear and safety guards when working 

on a higher level than 2 meters (local restrictions may apply). 

- Ensure the workspace is well illuminated.  

      

2

SAFETY

1. "Intended use" as explained in EN-ISO 12100-1 is the use for which 

the technical product is suited as specified by the manufacturer, 

inclusive of his directions in the sales brochure. In case of doubt it is 

the use which can be deduced from the construction, the model and 

the function of the technical product which is considered normal use. 

Operating the machine within the limits of its intended use also 

involves observing the instructions in the user manual.

WARNING

Observe the national fire protection association 
requirements or the authorities having local 
jurisdiction.

Summary of Contents for Shield 5k1

Page 1: ...www plymovent com EN Fire safety solutions EN Installation and user manual shield 5k1...

Page 2: ...general convenience of our clients It has been based on general data pertaining to construction material properties and working methods known to us at the time of issue of the document and is therefo...

Page 3: ...B ranging from MDB 4 to MDB 48 other sizes on request central fan type SIF system control panel SCP round ductwork of the appropriate diameter 1 3 Functional description of SHIELD fire safety solution...

Page 4: ...after activation thus preventing re ignition The amount of aerosol is proportional to the filter volume and can be easily adapted by adding generators The system control panel SCP M controls the filte...

Page 5: ...cifications given in this installation manual must not be altered Modifications Modification of parts of the product is not allowed Product combinations Since the products are used in combination with...

Page 6: ...es off fan motor is switched off release of compressed air through solenoid valve After a delay of 5 seconds sliding valves close release of aerosol by FlameShield generators during 60 seconds After a...

Page 7: ...nect the FlameShield module s Make sure the panel is in RUN mode 5 1 Product description and operation ShieldControl 5k1 is a fire detection panel1 with a separate manual call point It has three detec...

Page 8: ...the mains in accordance with the electrical diagram on page 29 5 5 Maintenance The ShieldControl panel itself does not require specific maintenance except for cleaning Do not use solvents or detergent...

Page 9: ...10 160114 B SHIELD fire safety solutions 5k1 INSTALLATION EN 8 Fig 5 1 5 6 4 Reset Refer to paragraph 17 2 1 on page 24 for the reset procedure NC NO field wiring toggle switch white red terminal stri...

Page 10: ...sets of temperature detectors must be wired in parallel The detectors act as one sensor and are connected to Zone 2 ref electrical diagram on page 29 End of line resistor REOL The last detector that...

Page 11: ...status ShieldControl should indicate a fire in Zone 2 To perform the test proceed as follows Observe the functional testing instructions as described in paragraph 4 4 Functionally test all heat detect...

Page 12: ...t of the tool Push the flange completely through the hole in the duct and insert the split washer by rotating it into the inside of the duct Gently pull the flange back through the hole with the inser...

Page 13: ...having local jurisdiction Cleaning intervals differ per situation and regular checks need to be performed to set the cleaning interval for your specific situation To clean and test the spark detectors...

Page 14: ...mount the smoke detector proceed as follows Drill a hole 51 mm 2 in in the duct at the intended mounting position Determine the correct tube length according to the table below Fig 8 2 Remove the end...

Page 15: ...the supplied self tapping screws The arrow on the mounting bracket must correspond with the airflow direction through the duct Fig 8 4 Post installation checks Check that all screws are tightened Che...

Page 16: ...LEDs extinguishes at the same time Place the cap back on the test opening 8 5 Maintenance The sensor wil become polluted over time When the sensor is 75 contaminated it must be replaced This is indic...

Page 17: ...ed locally connection wire 5 x 20 AWG cable Wiring Connect the sliding valves to the system control panel SCP in accordance with the electrical diagram on page 29 Connect the reed contacts to the syst...

Page 18: ...er the fire alarm Post installation checks Check electrical connections Check pneumatic connections Check bolts and nuts for correct tightening 9 5 Functional test The sliding valves can be tested man...

Page 19: ...main compressed air line between pressure reducer and filter unit It is recommended to mount the valve on the filter housing Mount the solenoid valve at an appropriate position 10 3 Electrical connect...

Page 20: ...lation position of FlameShield must be as follows Fig 11 1 A Filter cartridge B Junction box C Framework MDB D Mounting bracket FlameShield E FlameShield module Fig 11 1 To install the FlameShield mod...

Page 21: ...A true functional check can be done by replacing the FlameShield module with the detonation simulator supplied and create a fire condition e g by removing one of the spark detectors After fire alarm t...

Page 22: ...in RUN mode 6 Test the detectors and system control panel SCP as instructed to make sure that the system is reacting as expected and required 7 Reset the panel detectors and system control panel SCP...

Page 23: ...functionally tested through exposure to daylight and the signal being monitored by ShieldControl Check OK 1 Is the smoke detector placed in the filter outlet duct 2 Is the mounting bracket correctly i...

Page 24: ...sed 3 Is the solenoid functionally tested after a fire test alarm in the complete system set up Check OK 1 Are FlameShield modules undamaged 2 Is the correct number of FlameShield modules being instal...

Page 25: ...s Reset alarm condition Determine cause e g fire and only push SYSTEM RESET after cause has been settled Panel will go to normal and display will show SYSTEM OK Program switch in RUN This action will...

Page 26: ...maintenance procedure on spark detectors ref paragraph 7 5 Follow maintenance procedure on smoke detector ref paragraph 8 5 Disconnect the ShieldControl panel Replace the FlameShield module s Perform...

Page 27: ...d After the life of the product dispose it of in accordance with federal state or local regulations activated FlameShield generators can be disposed of as non hazardous waste non activated FlameShield...

Page 28: ...in a particular environment and to perform a specific task The entire installation must comply with the relevant directives and standards The assembly instructions given by the manufacturer as well as...

Page 29: ...MDB 8 V MDB 8 H MDB 10 1x FS 200 1x FS 200 1x FS 500 1x FS 500 1x FS 500 MDB 4 MDB 12 MDB 12 V MDB 12 H MDB 16 MDB 16 H MDB 16 V 1x FS 500 1x FS 500 1x FS 500 1x FS 500 1x FS 500 1x FS 500 MDB 20 MDB...

Page 30: ...SHIELD fire safety solutions 5k1 ELECTRICAL DIAGRAM 29 Electrical diagram 900010G0026 0 22 05 2014...

Page 31: ......

Page 32: ...www plymovent com 0507347110 160114 B SHIELD 5k1 EN...

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