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plumBOSS Australia Head Office -  Ph: 1300 331 141 |  Fax: 1300 764  510 | E: [email protected]

exactCUT P400 Operating Instructions

Tips

Diamond blade should only be used for cutting cast 

iron pipe. It is not recommended to cut cast iron with 

TCT or Cermet blades.

Clean the inside of the blade guards after cutting

plastic pipe.

Smaller pipe is easily cut by rotating the pipe by 

hand either on a table or on the floor. Please

note: rotate pipe towards you when rotating by hand 

and be careful not to rotate too fast.

Check the condition of the blade regularly.

The cutting procedure is divided into two stages;

first saw through the pipe wall, then complete the 

cut by sawing around it.

Do not overload the saw by cutting continuously. 

The saw will be overheated and the metal parts

can become burning hot. This will also damage the 

motor and the blade. The rule is 2.5 minutes in use 

and 7.5 minutes rest.

Keep the feeding speed constant. This will extend 

the lifetime of the blade. For example cutting time 

for a steel pipe diameter of 6’’ (170mm), and a wall 

thickness of 1/5’’ (5mm), is 15-20 seconds, and for 

a cast-iron pipe diameter of 4’’ (110mm), with a wall 

thickness of 1/6’’ (4mm) is 20 to 25 seconds.

Always keep the motor unit in the upright position. 

The yellow mark of the unlock button is then visible. 

Never place the Pipe Cut Saw on the pipe in the 

locked / cutting position. 

Factors that affect the lifetime of the saw blade:

• 

material of the pipe

•  correct blade type for material being cut

• 

correct motor speed setting

• 

wall thickness of the pipe

• 

feeding speed

• 

smoothness of the pipe

•  user’s general skills

• 

cleanness of the pipe

• 

rust on the pipe

• 

welded seam in the pipe

• 

blade speed

Factors that affect the straightness of the cut:

• 

condition of the saw blade

• 

wall thickness of the pipe

• 

feeding speed

• 

smoothness of the feed

•  user’s general skills

• 

cleanness of the pipe

• 

roundness of the pipe

• 

gripper unit too loose or too tight

• 

blade assembled too tight

Please see more information at our website

www.plumboss.com.au

Summary of Contents for exactCUT P400

Page 1: ...actCUT P400 Operating Instructions Model exactCUT P400 Voltage 230 50 Hz Power input 1010 W Unloaded Speed 4000 r min Blade Diameter 150 mm Arbor Hole 62 mm Weight 6 0 kg Cutting Range 100 mm 400 mm Plastic 25 mm cut 22mm Bevel cut plumBOSS exactCUT THEFASTEST EASIESTANDSAFESTWAYTOCUTPIPES ...

Page 2: ...esigned for cutting plastic pipes with P400 pipe saw TCT blades can be reshapened few times 2 CutBevel blade is designed to cut and bevel plastic pipes in one process The bevelling blades can be turned around for to get new sharp cutting edge There is also an upgrade kit available to CutBevel It contains one cutting blade and 8 pcs bevelling blades and the screws needed to fix these blades to the ...

Page 3: ... 4 Motor unit 5 Moving blade guard lever 6 Blade guard cover 7 Setting Point 8 Straight adjustment screw 9 Moving blade guard 10 Operating handle 11 Blade guard screw 12 Spindle lock button 13 Allen key 14 Rating plate 15 Overload protection 16 Straight adjustment screw inicator 17 Steering unit 18 Adjustment knob for the steering unit 19 Safe for the steering unit 20 Steering unit indicator ...

Page 4: ...e Exact PipeCut P400 described under Technical Data are in conformity with the following standards or standardization documents EN60745 1 EN60745 2 5 EN55014 1 EN 55014 2 EN61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact plumBOSS Australia Head Office 53 Taylor St Bulimba QLD 4171 Ph 1300 331 141 Fax 1300 764 510 E info...

Page 5: ...ice and maintenance instructions 15 Environment Disposal 15 Guarantee Guarantee conditions 16 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if not avoided will result in death or...

Page 6: ...our machine The trade names of the individual machines may vary Only for power tools without reduced starting current Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of unfavourable mains system conditions Malfunctions are not to be expected for system impedances below 0 36 ohm Model plumBOSS exactCUT P400 Voltage 230V 240 V 50 60 Hz Power ...

Page 7: ...with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the tot...

Page 8: ...use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use p...

Page 9: ...lade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Never hold the workpiece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control d Hold the power tool only by the insulated gripping surfaces when performi...

Page 10: ...er or moving blade guard has been damaged or removed from the machine The locking mechanisms do not work properly UNLOCK button The pipe saw has become wet When using the pipe saw the following factors must always be taken into consideration Support tubes to minimise the risk of blade pinching Ensure that the pipe to be cut is empty Ensure that the blade is correctly installed Ensure that the diam...

Page 11: ... cutting result The cutting should always be done on a flat surface Place the pipe on the sawing support so that the cutting point is between the wheel pairs Place the single supports underneath both ends of the pipe Make sure that all of the wheels are in contact with the pipe If necessary wedge the holders with a piece of wood Fig B Shorter sections under 25cm 10 can be cut with two supports pla...

Page 12: ...e pipe wall by pressing the operating handle down slowly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit has locked into sawing position When the UNLOCK button is locked i e the yellow mark disappears Fig H the Exact P400 is locked and you can safely start sawing around the pipe When using a CutBevel blade piercing must be performed especiall...

Page 13: ...e pipe is cut through release the blade by pushing the UNLOCK button forward until the UNLOCK button is released and lift the motor unit up Once the problem is cleared start sawing again Never start the motor when the motor unit is locked in sawing position or the teeth of the blade are in contact with the sawn pipe Always clean the steering device and the guide wheels after use This will ensure t...

Page 14: ...disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the power plug from the socket Check that the motor unit is locked in the upper position Remove the blade guard cover Fig Q 1 by opening the screw Fig Q 2 Press the spindle lock button Fig A 12 and simultaneously rotate the blade by hand ...

Page 15: ...parts and paint surfaces Power cable Check the condition of the power cable regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Environment Separate collection This product must not be disposed of with normal household waste When your Exact PipeCut machine is worn o...

Page 16: ...eep the feeding speed constant This will extend the lifetime of the blade For example cutting time for a steel pipe diameter of 6 170mm and a wall thickness of 1 5 5mm is 15 20 seconds and for a cast iron pipe diameter of 4 110mm with a wall thickness of 1 6 4mm is 20 to 25 seconds Always keep the motor unit in the upright position The yellow mark of the unlock button is then visible Never place t...

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