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plumBOSS Australia Head Office -  Ph: 1300 331 141 |  Fax: 1300 764  510 | E: [email protected]

exactCUT P400 Operating Instructions

General power tool safety warnings

4) Power tool use and care

a.  Do not force the power tool. Use the correct power 

tool for your application. The correct power tool will 

do the job better and safer at a rate for which it was 

designed.

b.  Do not use the power tool if the switch does not 

turn it on and off. Any power tool that can not be 

controlled with the switch is dangerous and must be 

repaired

c.  Disconnect the plug from the power source from 

the the power tool before making any adjustments, 

changing accessories, or storing power tools. Such 

preventive measures reduce the risk of starting the 

power tool accidentally.

d.  Store idle power tools out of reach of children and do 

not allow persons unfamiliar with the power tool or 

these instructions to operate the power tool. Power 

tools are dangerous in the hands of untrained users.

e.  Maintain power tools. Check for missalingment 

or binding of moving parts, breakage of parts and 

any other condition that may affect the power tools 

operation. If damaged have the power tool repaired 

before use. Many accidents are caused by poorly 

maintained power tools

f. 

Keep cutting tools sharp and clean. Properly 

maintained cutting tools with sharp cutting edges are 

less likely to bind and are easier to control.

g.  Use the power tool accessories and tool bits etc, 

in accordance with these instructions, taking into 

account the working conditions and the work to be 

performed. Use of the power tool for operations 

different from thoes intended could result in a 

hazardous situation.

5). Service

a. 

Have your power tool serviced by a qualified repair 

person using only identical replacement parts. 

This will ensure that the safety of the power tool is 

maintained.

Safety warnings for circular saws

a.  DANGER:

 Keep hands away from cutting area and 

the blade. Keep your second hand on motor housing. 

If both hands are holding the saw, they cannot be cut 

by the blade.

b.  Do not reach underneath the workpiece. The 

guard cannot protect you from the blade below the 

workpiece.

c. 

Never hold the workpiece being cut in your hands 

or across your leg. Secure the workpiece to a stable 

platform. It is important to support the work properly 

to minimize body exposure, blade binding, or loss of 

control.

d. 

Hold the power tool only by the insulated gripping 

surfaces when performing an operation where 

the cutting tool may contact hidden wiring or its 

own cord. Contact with a “live” wire will also make 

exposed metal parts of the power tool “live” and 

shock the operator.

e. 

Always use blades with correct size and shape 

(diamond versus round) of arbour holes. Blades that 

do not match the mounting hardware of the saw will 

run eccentrically, causing loss of control.

f.  Never use damaged or incorrect blade washers 

or bolt. The blade washers and bolt were specially 

designed for your saw, for optimum performance and 

safety of operation.

g.  When blade is binding, or when interrupting a cut 

for any reason, release the trigger and hold the saw 

motionless in the material until the blade comes to 

a complete stop. Never attempt to remove the saw 

from the work or pull the saw backward while the 

blade is in motion. Investigate and take corrective 

actions to eliminate the cause of blade binding.

h.  When restarting a saw in the workpiece, centre 

the saw blade in the kerf and check that saw teeth 

are not engaged into the material. If saw blade is 

binding, it may walk up from the workpiece as the 

saw is restarted.

i.  Do not use dull or damaged blades. Unsharpened or 

improperly set blades produce narrow kerf causing 

excessive friction and blade binding.

j.  Use extra caution when making a “plunge cut” into 

existing walls or other blind areas. The protruding 

blade may cut objects that can cause kickback.

k.   Check lower guard for proper closing before each 

use. Do not operate the saw if lower guard does 

not move freely and close instantly. Never clamp 

or tie the lower guard into the open position. If saw 

is accidentally dropped, lower guard may be bent. 

Raise the lower guard with the retracting handle and 

make sure it moves freely and does not touch the 

blade or any other part, in all angles and depths of 

cut.

Summary of Contents for exactCUT P400

Page 1: ...actCUT P400 Operating Instructions Model exactCUT P400 Voltage 230 50 Hz Power input 1010 W Unloaded Speed 4000 r min Blade Diameter 150 mm Arbor Hole 62 mm Weight 6 0 kg Cutting Range 100 mm 400 mm Plastic 25 mm cut 22mm Bevel cut plumBOSS exactCUT THEFASTEST EASIESTANDSAFESTWAYTOCUTPIPES ...

Page 2: ...esigned for cutting plastic pipes with P400 pipe saw TCT blades can be reshapened few times 2 CutBevel blade is designed to cut and bevel plastic pipes in one process The bevelling blades can be turned around for to get new sharp cutting edge There is also an upgrade kit available to CutBevel It contains one cutting blade and 8 pcs bevelling blades and the screws needed to fix these blades to the ...

Page 3: ... 4 Motor unit 5 Moving blade guard lever 6 Blade guard cover 7 Setting Point 8 Straight adjustment screw 9 Moving blade guard 10 Operating handle 11 Blade guard screw 12 Spindle lock button 13 Allen key 14 Rating plate 15 Overload protection 16 Straight adjustment screw inicator 17 Steering unit 18 Adjustment knob for the steering unit 19 Safe for the steering unit 20 Steering unit indicator ...

Page 4: ...e Exact PipeCut P400 described under Technical Data are in conformity with the following standards or standardization documents EN60745 1 EN60745 2 5 EN55014 1 EN 55014 2 EN61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact plumBOSS Australia Head Office 53 Taylor St Bulimba QLD 4171 Ph 1300 331 141 Fax 1300 764 510 E info...

Page 5: ...ice and maintenance instructions 15 Environment Disposal 15 Guarantee Guarantee conditions 16 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if not avoided will result in death or...

Page 6: ...our machine The trade names of the individual machines may vary Only for power tools without reduced starting current Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of unfavourable mains system conditions Malfunctions are not to be expected for system impedances below 0 36 ohm Model plumBOSS exactCUT P400 Voltage 230V 240 V 50 60 Hz Power ...

Page 7: ...with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the tot...

Page 8: ...use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use p...

Page 9: ...lade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Never hold the workpiece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control d Hold the power tool only by the insulated gripping surfaces when performi...

Page 10: ...er or moving blade guard has been damaged or removed from the machine The locking mechanisms do not work properly UNLOCK button The pipe saw has become wet When using the pipe saw the following factors must always be taken into consideration Support tubes to minimise the risk of blade pinching Ensure that the pipe to be cut is empty Ensure that the blade is correctly installed Ensure that the diam...

Page 11: ... cutting result The cutting should always be done on a flat surface Place the pipe on the sawing support so that the cutting point is between the wheel pairs Place the single supports underneath both ends of the pipe Make sure that all of the wheels are in contact with the pipe If necessary wedge the holders with a piece of wood Fig B Shorter sections under 25cm 10 can be cut with two supports pla...

Page 12: ...e pipe wall by pressing the operating handle down slowly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit has locked into sawing position When the UNLOCK button is locked i e the yellow mark disappears Fig H the Exact P400 is locked and you can safely start sawing around the pipe When using a CutBevel blade piercing must be performed especiall...

Page 13: ...e pipe is cut through release the blade by pushing the UNLOCK button forward until the UNLOCK button is released and lift the motor unit up Once the problem is cleared start sawing again Never start the motor when the motor unit is locked in sawing position or the teeth of the blade are in contact with the sawn pipe Always clean the steering device and the guide wheels after use This will ensure t...

Page 14: ...disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the power plug from the socket Check that the motor unit is locked in the upper position Remove the blade guard cover Fig Q 1 by opening the screw Fig Q 2 Press the spindle lock button Fig A 12 and simultaneously rotate the blade by hand ...

Page 15: ...parts and paint surfaces Power cable Check the condition of the power cable regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Environment Separate collection This product must not be disposed of with normal household waste When your Exact PipeCut machine is worn o...

Page 16: ...eep the feeding speed constant This will extend the lifetime of the blade For example cutting time for a steel pipe diameter of 6 170mm and a wall thickness of 1 5 5mm is 15 20 seconds and for a cast iron pipe diameter of 4 110mm with a wall thickness of 1 6 4mm is 20 to 25 seconds Always keep the motor unit in the upright position The yellow mark of the unlock button is then visible Never place t...

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