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plumBOSS Australia Head Office -  Ph: 1300 331 141 |  Fax: 1300 764  510 | E: [email protected]

exactCUT P400 Operating Instructions

Maintence, Environment, Guarantee

Remove the power plug from the socket before servicing 

or cleaning the pipe saw. All maintenance operations 

carried out on the pipe saw’s electrical components must 

be carried  out at an approved service agency.

Blade

Check the condition of the blade. Replace a bent, blunt, 

or otherwise damaged blade with a new one. Using a 

blunt blade can overload the pipe saw’s electric motor. 

When you notice that the blade is blunt, do not continue 

sawing with it, as the blade may become so badly 

damaged that it will not be worth sharpening. A blade in 

sufficiently good condition can be sharpened a few times 

by a professional sharpening company.

Blade guard

When you have sawn plastic pipes and then intend to 

start sawing metal pipes always clean the inside of the 

blade guards. Hot particles derived from sawing metal 

will burn plastic particles, which may release toxic 

smoke. Make it a rule to clean the blade guard regularly, 

and pay special attention to keep the moving blade

guard movement from becoming hampered. Lubricate 

the axis of the moving blade guard regularly.

Motor

Keep the motors cooling vents clean. 

Plastic parts

Clean the plastic parts with a soft rag. Only use 

mild detergents. Do not use solvents or other strong 

detergents as they may damage the plastic parts and 

paint surfaces. 

 

Power cable 

Check the condition of the power 

 

cable regularly. A faulty power cable should 

 

always be replaced at an approved service 

agency. Correct use and regular servicing and cleaning 

will ensure the continued operation of the pipe saw.

Environment

 

 

Separate collection. This product must not 

 

 

be disposed of with normal household 

 

 

waste. When your Exact

 

 

PipeCut machine is worn out, do not 

dispose of it with normal household waste. This product 

must be recycled separately. Separate recycling of used 

products and packaging facilitate recycling and recovery 

of materials. Reusing of recycled materials helps prevent 

pollution of environment. According to local regulations it 

is possible to deliver household appliances to municipal 

rubbish depositories or to the dealer when buying a new 

product.

Guarantee

If the Exact PipeCut pipe saw becomes unusable due 

to material or manufacturing faults within 24 months 

of the date of purchase, we will replace the damaged 

parts with new ones or supply an entirely new or factory 

reconditioned pipe saw to replace the damaged one.

The guarantee is only valid if:

The guarantee card or a dated purchase receipt is 

returned to the manufacturer or retailer. The pipe saw 

has not been misused. No attempt has been made by 

non-approved persons to repair the saw. The pipe saw 

has been used in accordance with these operating, 

safety, and servicing instructions. The guarantee does 

not apply to blades or the overload protection. Due to 

continuous product development, the information in this 

instruction book may change. We do not give separate 

notification of changes.

Summary of Contents for exactCUT P400

Page 1: ...actCUT P400 Operating Instructions Model exactCUT P400 Voltage 230 50 Hz Power input 1010 W Unloaded Speed 4000 r min Blade Diameter 150 mm Arbor Hole 62 mm Weight 6 0 kg Cutting Range 100 mm 400 mm Plastic 25 mm cut 22mm Bevel cut plumBOSS exactCUT THEFASTEST EASIESTANDSAFESTWAYTOCUTPIPES ...

Page 2: ...esigned for cutting plastic pipes with P400 pipe saw TCT blades can be reshapened few times 2 CutBevel blade is designed to cut and bevel plastic pipes in one process The bevelling blades can be turned around for to get new sharp cutting edge There is also an upgrade kit available to CutBevel It contains one cutting blade and 8 pcs bevelling blades and the screws needed to fix these blades to the ...

Page 3: ... 4 Motor unit 5 Moving blade guard lever 6 Blade guard cover 7 Setting Point 8 Straight adjustment screw 9 Moving blade guard 10 Operating handle 11 Blade guard screw 12 Spindle lock button 13 Allen key 14 Rating plate 15 Overload protection 16 Straight adjustment screw inicator 17 Steering unit 18 Adjustment knob for the steering unit 19 Safe for the steering unit 20 Steering unit indicator ...

Page 4: ...e Exact PipeCut P400 described under Technical Data are in conformity with the following standards or standardization documents EN60745 1 EN60745 2 5 EN55014 1 EN 55014 2 EN61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact plumBOSS Australia Head Office 53 Taylor St Bulimba QLD 4171 Ph 1300 331 141 Fax 1300 764 510 E info...

Page 5: ...ice and maintenance instructions 15 Environment Disposal 15 Guarantee Guarantee conditions 16 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if not avoided will result in death or...

Page 6: ...our machine The trade names of the individual machines may vary Only for power tools without reduced starting current Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of unfavourable mains system conditions Malfunctions are not to be expected for system impedances below 0 36 ohm Model plumBOSS exactCUT P400 Voltage 230V 240 V 50 60 Hz Power ...

Page 7: ...with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the tot...

Page 8: ...use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use p...

Page 9: ...lade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Never hold the workpiece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control d Hold the power tool only by the insulated gripping surfaces when performi...

Page 10: ...er or moving blade guard has been damaged or removed from the machine The locking mechanisms do not work properly UNLOCK button The pipe saw has become wet When using the pipe saw the following factors must always be taken into consideration Support tubes to minimise the risk of blade pinching Ensure that the pipe to be cut is empty Ensure that the blade is correctly installed Ensure that the diam...

Page 11: ... cutting result The cutting should always be done on a flat surface Place the pipe on the sawing support so that the cutting point is between the wheel pairs Place the single supports underneath both ends of the pipe Make sure that all of the wheels are in contact with the pipe If necessary wedge the holders with a piece of wood Fig B Shorter sections under 25cm 10 can be cut with two supports pla...

Page 12: ...e pipe wall by pressing the operating handle down slowly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit has locked into sawing position When the UNLOCK button is locked i e the yellow mark disappears Fig H the Exact P400 is locked and you can safely start sawing around the pipe When using a CutBevel blade piercing must be performed especiall...

Page 13: ...e pipe is cut through release the blade by pushing the UNLOCK button forward until the UNLOCK button is released and lift the motor unit up Once the problem is cleared start sawing again Never start the motor when the motor unit is locked in sawing position or the teeth of the blade are in contact with the sawn pipe Always clean the steering device and the guide wheels after use This will ensure t...

Page 14: ...disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the power plug from the socket Check that the motor unit is locked in the upper position Remove the blade guard cover Fig Q 1 by opening the screw Fig Q 2 Press the spindle lock button Fig A 12 and simultaneously rotate the blade by hand ...

Page 15: ...parts and paint surfaces Power cable Check the condition of the power cable regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Environment Separate collection This product must not be disposed of with normal household waste When your Exact PipeCut machine is worn o...

Page 16: ...eep the feeding speed constant This will extend the lifetime of the blade For example cutting time for a steel pipe diameter of 6 170mm and a wall thickness of 1 5 5mm is 15 20 seconds and for a cast iron pipe diameter of 4 110mm with a wall thickness of 1 6 4mm is 20 to 25 seconds Always keep the motor unit in the upright position The yellow mark of the unlock button is then visible Never place t...

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