Plockmatic BK5030, Operating Instruction

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TABLE OF CONTENTS
What You Can Do With This Machine ............................................................................................................ 9
Guide To Components .................................................................................................................................. 11
Booklet Maker ................................................................................................................................................................11
Options ........................................................................................................................................................... 14
Cover Feeder ................................................................................................................................................................ 14
Trimmer ......................................................................................................................................................................... 15
Book Folder .................................................................................................................................................................. 17
Control Panel ................................................................................................................................................. 19
1. Basics ....................................................................................................... 21
Docking / Undocking ..................................................................................................................................... 21
Docking the Booklet Maker ........................................................................................................................................... 21
Undocking the Booklet Maker ....................................................................................................................................... 22
Turning On / Off the Main Power .................................................................................................................. 23
Booklet Maker, Cover Feeder, Trimmer and Book Folder ............................................................................................. 23
Change staple cartridges and Check stapler .............................................................................................. 24
Change left/right staple cartridge(s) .............................................................................................................................. 24
Check left/right stapler .................................................................................................................................................. 25
Cover feeder ................................................................................................................................................... 25
Loading covers ............................................................................................................................................................. 25
Emptying the trim bin .................................................................................................................................... 26
2. Making Booklets ...................................................................................... 27
Changing settings ......................................................................................................................................... 27
General procedure ........................................................................................................................................................ 27
Paper Size .................................................................................................................................................................... 27
Selecting standard paper sizes .......................................................................................................... 27
Custom paper size .............................................................................................................................. 28
Staple ............................................................................................................................................................................ 28
Selecting stapling On or Off ............................................................................................................... 28
Staple position .............................................................................................................................................................. 29
Adjusting staple position ................................................................................................................... 29
Fold position ................................................................................................................................................................. 29
Adjusting fold position ....................................................................................................................... 29
Cover ............................................................................................................................................................................ 30
Using covers ........................................................................................................................................ 30
Air Separation ...................................................................................................................................... 31
Double Sheet Detection ...................................................................................................................... 31
Trim ............................................................................................................................................................................... 31
Select trimming Auto, Manual or Off ................................................................................................ 31
Book fold unit ............................................................................................................................................................... 32
General ................................................................................................................................................. 32
Selecting book folding mode ............................................................................................................. 32
On-line/Off-line ............................................................................................................................................... 33
Off-line mode ................................................................................................................................................................ 33
On-line mode ................................................................................................................................................................ 33
Begin On-line Production ............................................................................................................................. 34
3. Tools ......................................................................................................... 35
The Tools Screen ........................................................................................................................................... 35
The Tools screen........................................................................................................................................................... 35
Stacker full detection .................................................................................................................................................... 35
Auto shrink .................................................................................................................................................................... 35
Units .............................................................................................................................................................................. 35
Language ...................................................................................................................................................................... 36
Software version ........................................................................................................................................................... 36
Service access .............................................................................................................................................................. 36
Sheet feeder ................................................................................................................................................................. 36
4. Jobs .......................................................................................................... 37
Handling jobs ................................................................................................................................................. 37
Saving a Job ................................................................................................................................................................. 37
Handling stored Jobs .................................................................................................................................................... 38