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CARRIAGE

BOLT

1/2"

WASHER

STEP 31: MOUNT SWING BEAM TO FORT

IN THIS STEP YOU WILL BE MOUNTING THE SWING BEAM TO THE FORT. YOU WILL NEED YOUR 9/16" SOCKET WRENCH

OR IMPACT WRENCH AND PLIERS.

AN EXTRA PERSON IS NEEDED FOR THIS STEP

1: RAISE THE FREE END OF THE SWING BEAM TO FIT ON TOP OF THE SWING BEAM PLATE.

2: LINE UP THE PILOT HOLES AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLES ON THE SWING BEAM PLATE.

3: FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9" CARRIAGE

BOLT WITH A 1/2" WASHER AND A 3/8" LOCK NUT WITH A 3/8" WASHER. USE A BOLT CAP TO COVER EXPOSED

THREADS.

4: FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3-1/2" LAG SCREW AND 3/8"

WASHER.

BOLT CAP

3/8" WASHER

3/8" WASHER
3/8" NUT

3-1/2" LAG

SCREW

Summary of Contents for Tiki Treehouse

Page 1: ...Tiki Treehouse ASSEMBLY MANUAL Copyright 2007 Playnation Play Systems Inc All Rights Reserved Made in the U S A Playnation Play Systems Inc 190 Etowah Industrial Court Canton GA 30114 800 661 7295...

Page 2: ...nstalling Bamboo Wall Panels step 8 Attaching Safety and Panel Boards step 9 Constructing and Attaching Ramp steps 10 13 Constructing and Attaching Cargo Net steps 14 16 Constructing Picnic Table step...

Page 3: ...ories plus all the required hardware and pre milled lumber Quality Lumber At Playnation Play Systems we use only the finest hand selected lumber available Whether you choose a playset made from our Pr...

Page 4: ...subsequent to the original purchaser Playnation Play Systems disclaims all other representations and warranties of any kind express implied statutory or otherwise including the implied warranties of...

Page 5: ...ially hazardous while using the playground equipment Restrict children from climbing on playground equipment when wet Check all nuts and bolts twice monthly during the usage season for tightness Tight...

Page 6: ...als are acceptable such as the types and depths shown in the table FALL HEIGHT IN FEET FROM WHICH A SERIOUS INJURY WOULD NOT BE EXPECTED Type of material 6 Depth 9 Depth 12 Depth Double shredded bark...

Page 7: ...ff and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and sandbox boards to rest...

Page 8: ...2 ADULT SUPERVISION IS REQUIRED 3 ALWAYS MAINTAIN A SOFT SURFACE MATERIAL UNDER THE PLAY SET FOR FALL PROTECTION 4 A SIX 6 FOOT PERIMETER IS RECOMMENDED AROUND YOUR PLAY SET 5 TIGHTEN HARDWARE REGULA...

Page 9: ...se Assembly Manual 1 __________ Description Fort Hardware see following pages Description Swing Beam Hardware see following pages Description Wood Components see following pages REQUIRED TOOL LIST Sta...

Page 10: ...ts and general construction process of your new playset before getting started SITE PLAN 10 CARGO NET WAVE SLIDE CLIMBING RAMP SWINGS 15 22 Playset height 11 6 Approximate assembly time 12 Hours 6 foo...

Page 11: ...OFFSET HOLES UP COUNTER SUNK HOLES MANY OF THE PARTS THAT WILL BE USED HAVE COUNTER SUNK HOLES A COUNTER SUNK HOLE IS ONE THAT SURROUNDS ONE SIDE OF A THRU HOLE BUT DOES NOT EXTEND THROUGH THE WOOD IT...

Page 12: ...D SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 32 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 WASHER QTY 60 3 8 WASHER QTY 31 3 8 LOCK NU...

Page 13: ...EWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 6 1 2 CARIAGE BOLT QTY 16 3 8 x 3 1 2 CARIAGE BOLT QTY 2 3 8 x 9 CARIAGE BOLT QTY 1 8 SQUARE DRILL BIT QTY 1 GREEN PLA...

Page 14: ...T 2 PICNIC TABLE 2 X 4 X 15 BENCH SUPPORT 2 PICNIC TABLE 2 X 4 X 23 2 SUPPORT 2 VERTICAL PICNIC TABLE 2 X 4 X 30 L H SAFETY BOARD 1 SIDE TOP PANEL 2 1 2 X 4 X 47 BOARD 2 2 X 4 X 47 1 2 2 X 4 X 51 ROOF...

Page 15: ...X 4 X 58 SWING BEAM CROSS MEMBER 1 2 X 4 X 66 CARGO NET SIDE 2 2 X 4 X 70 CENTER DECK SUPPORT 2 2 X 4 X 70 DECK SUPPORT 4 2 X 4 X 18 3 4 RAMP SUPPORT 2 2 X 4 X 70 FRONT AND REAR TOP PANEL BOARD 2 2 X...

Page 16: ...X BOARD 3 2 X 6 X 94 RAMP FLOOR BOARD 2 2 X 6 X 16 SUN 2 2 X 4 X 96 RAMP SIDE 2 2 X 6 X 47 1 2 BOTTOM PANEL BOARD AND CARGO NET BOARD 1 2 X 6 X 70 FRONT FACE BOARD 1 2 X 6 X 70 LOWER REAR PANEL AND SA...

Page 17: ...10 ROOF TOP SUPPORT 2 5 4 X 4 X 40 1 4 DECK SPACER 2 5 4 X 6 X 47 3 8 DECK BOARD 11 5 4 X 2 5 8 X 42 SUN SUPPORT 8 5 4 X 2 5 8 X 47 1 2 ROOF SLAT 3 5 4 X 6 X 51 PICNIC TABLE TOP AND SEATS 2 5 4 X 4 X...

Page 18: ...NEL SUPPORT 47 1 2 ROOF PEAK 1 4 X 4 X 39 CARGO NET SUPPORT 1 4 X 4 X 47 1 2 SWING BEAM SUPPORT 1 1 3 4 X 2 X 16 RAMP FLOOR SUPPORT 7 PLASTIC COATED 4 X 4 X 96 CORNER POST 4 PLASTIC COATED 4 X 4 X 96...

Page 19: ...120 SWING BEAM 1 10 BAMBOO SUNRAY 4 COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME 12 BAMBOO SUNRAY...

Page 20: ...W CHAINS BAR SLIDE 1 10 WAVE 1 ASSEMBLY 1 NET CARGO W CHAINS TRAPEZE SWINGS 2 DESCRIPTION PICTURE QTY...

Page 21: ...SWING PLATE 1 1 8 1 EA 32 8 NOT SHOWN HARDWARE BOX INSTRUCTIONS THATCH ROOF PANELS NOT SHOWN STEEL RODS THATCH ROOF CLAMPS A FRAME SWING LEG BRACKET PICTURE DESCRIPTION QTY...

Page 22: ...IRON DUCTILE SWING HANGERS SPRING CLIPS 1 1 2 X 1 1 2 GREEN BRACKET 10 ROPE 6 4 1 6 PICTURE DESCRIPTION QTY...

Page 23: ...PICTURE DESCRIPTION QTY 6 BAMBOO PANEL 2 10 BAMBOO PANEL 1 39 BAMBOO PANEL 1 62 BAMBOO PANEL 1...

Page 24: ...ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM I...

Page 25: ...ET PANEL BOARD MUST FACE DOWNWARD 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE CARGO NET PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL B...

Page 26: ...ET HOLES IN THE BOTTOM PANEL BOARD MUST FACE DOWNWARD 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE...

Page 27: ...TRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSI...

Page 28: ...R POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE OFFSET HOLES IN THE FRONT FACE BOARD SHOULD FACE UP 4 USE 5 16 X 4...

Page 29: ...N THE REAR OF THE CORNER POSTS THE OFFSET HOLES IN THE SANDBOX BOARD MUST FACE UP 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON...

Page 30: ...ORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORTS FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 7 USING TWO 2 1 2 WOOD SCREWS INSTALL THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X...

Page 31: ...TH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 24 FROM THE BOTTOM OF THE CORNER POSTSON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47...

Page 32: ...FASTEN THE 39 BAMBOO PANEL TO THE SWING BEAM SUPPORT AND BOTTOM PANEL BOARDS WITH 2 1 2 WOOD SCREWS 4 FASTEN THE 10 BAMBOO PANEL TO THE CENTER OF THE FRONT FACE BOARD AND TOP PANEL BOARD WITH 2 1 2 W...

Page 33: ...SUPPORT BOARD AT THE ANGLED END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 1 FROM THE EDGE FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 3 PLACE TH...

Page 34: ...FLOOR BOARD AGAINST EACH OF THE RAMP SIDE BOARDS FASTEN THE FLOOR BOARDS TO THE RAMP SUPPORT BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SUPPORT 2 PLACE THE 2 X 4 X 94 FLOOR BOARD ON THE CENTER OF THE RAMP...

Page 35: ...OD SCREW IN EACH END OF THE FLOOR SUPPORT BOARDS STEP 12 CLIMBING RAMP 1 ATTACH THE 1 5 8 X 2 X 16 FLOOR SUPPORT BOARDS TO THE FLOOR BOARDS WITH 2 1 2 WOOD SCREWS SEE DETAIL VIEW BELOW 2 PLACE T NUTS...

Page 36: ...E RAMP BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE FRONT FACE BOARD 3 ATTACH THE CLIM...

Page 37: ...HOLES IN THE CARGO NET SUPPORT BOARD ARE FACING OUT 4 ATTACH THE CARGO NET SUPPORT BOARD TO THE CARGO NET RUNNERS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS USE A 2 1 2 WOOD SCREW TO KEEP THE CARG...

Page 38: ...S AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE CARGO NET WITH...

Page 39: ...CARGO NET THROUGH THE HOLES IN THE CARGO NET RUNNER AND CARGO NET SUPPORT BOARDS PULL THE CARGO NET AS TIGHT AS POSSIBLE WHEN TYING KNOTS 2007 PLAYNATION PLAYSYSTEMS INC CARGO NET ASSEMBLY TIE SECURE...

Page 40: ...HE ASSEMBLY SO THAT THE PICNIC TABLE SUPPORT IS ON THE OUTSIDE OF THE CORNER POST AND THE VERTICAL SUPPORT IS ON THE INSIDE OF THE 2 X 6 FASTEN THE ASSEMBLY TO THE UNIT WITH THREE 2 WOOD SCREWS IN THE...

Page 41: ...LE SEAT ON THE SEAT SUPPORTS WITH TWO 2 WOOD SCREWS IN EACH END 2 ATTACH THE PICNIC TABLE TOPS TO THE TABLE SUPPORTS WITH TWO 2 WOOD SCREWS IN EACH END 5 4 X 6 X 51 PICNIC TABLE TOP 5 4 X 6 X 51 PICNI...

Page 42: ...X 4 X 51 ROOF SUPPORTS TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS THE ROOF SUPPORTS SHOULD MEET IN THE MIDDLE TO FORM A RIGHT ANGLE 2 CONNECT THE ANGLED ENDS WITH A 2 WOOD SCREW AT THE TOP ROOF SUPPORT...

Page 43: ...TEMS INC STEP 20 ROOF 1 EVENLY SPACE THE 5 4 X 2 5 8 X 47 1 2 ROOF SLATS ACROSS THE ROOF SUPPORTS AS SHOWN FASTEN THE ROOF SLATS TO THE ROOF SUPPORTS WITH 2 WOOD SCREWS INSTALL TOP SLATS FIRST 5 4 X 2...

Page 44: ...SUPPORTS FASTEN THE LOWER THATCH SUPPORTS TO THE ROOF SLATS WITH 1 1 2 WOOD SCREWS 2 PLACE THE UPPER THATCH SUPPORTS AT THE END OF THE ROOF SLATS AND FORM A RIGHT ANGLE WITH THE 45 ANGLED ENDS FASTEN...

Page 45: ...IANGLE ROOF SUPPORT TO THE PATTERN SHOWN BELOW 2 PLACE THE 5 4 X 10 TRIANGLE ROOF SUPPORT AGAINST THE ANGLED ROOF SUPPORTS AND UNDERNEATH THE THATCH SUPPORTS FASTEN THE TRIANGLE ROOF SUPPORT TO THE AN...

Page 46: ...P 23 BAMBOO SUNBURST 1 PRE DRILL HOLES IN THE 2 X 6 X 16 SUN TO THE PATTERN SHOWN BELOW 2 PLACE THE 2 X 6 X 16 SUN CENTERED AGAINST THE 5 4 X 2 5 8 X 42 SUN SUPPORT FASTEN THE SUN TO THE SUN SUPPORT W...

Page 47: ...LAYNATION PLAYSYSTEMS INC STEP 24 BAMBOO SUNBURST 1 PLACE THE ASSEMBLY MADE IN THE PREVIOUS STEP UNDERNEATH THE LOWER THATCH SUPPORT BOARDS AND AGAINST THE ANGLED ROOF SUPPORTS 2 FASTEN THE SUN ASSEMB...

Page 48: ...SUNRAYS AT A 30 ANGLE APPROXIMATELY 1 1 2 AWAY FROM THE 16 BAMBOO SUNRAY FASTEN WITH ONE 2 1 2 WOOD SCREW IN EACH OF THE PRE DRILLED HOLES 3 PLACE THE 10 BAMBOO SUNRAYS AT A 30 ANGLE APPROXIMATELY 1 1...

Page 49: ...TTACHING 2 EVENLY SPACE TWO MORE THATCH ROOF CLAMPS BETWEEN THE PREVIOUSLY INSTALLED ROOF CLAMPS AND FASTEN WITH 3 4 PAN HEAD SCREWS 3 PLACE THE 47 1 2 THATCH ROOF PANEL ROD INSIDE THE OPENING OF THE...

Page 50: ...NDERNEATH THE THATCH ROOF PANELS 2 STARTING FROM THE BOTTOM PLACE THE PANEL HOOKS ON THE METAL RODS ON THE ROOF SLATS 3 SNAP THE PANEL HOOKS INTO PLACE ON THE METAL RODS 4 CONTINUE WORKING UP THE ROOF...

Page 51: ...PPORT USING 3 1 2 CARRIAGE BOLTS WITH 1 2 WASHERS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREA...

Page 52: ...E SWINGBEAM 2 FASTEB THE SWING HANGER TO THE SWING BEAM USING 6 1 2 CARRIAGE BOLTS WITH 1 2 WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 2007 PLAYNATION PLAYSYSTEM...

Page 53: ...SWING LEG BRACKET STEP 29 ATTACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 96 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 1 2 LAG SCRE...

Page 54: ...OP OF THE FORT AND THE SWING BEAM LEGS MAKE SURE THAT YOU HAVE THE BEAM FACING THE RIGHT WAY IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER...

Page 55: ...EAM PLATE 2 LINE UP THE PILOT HOLES AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLES ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9 CARR...

Page 56: ...N THE SWING BEAM TO THE SWING BEAM BRACKET USING 6 1 2 CARRIAGE BOLTS WITH 1 2 WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 1 2 LAG SCREW WITH 3 8 WASH...

Page 57: ...DED TO MAKE THE SWING BEAM LEVEL IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY NEE...

Page 58: ...34 SWING LEG CROSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3...

Page 59: ...SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 2007 PLAYNATION PLAYSYSTEMS INC SPRIN...

Page 60: ...STEP 36 MOUNTING THE SLIDE 1 POSITION THE SLIDE SO THAT IT RESTS FLUSH ON THE DECK BOARDS IN THE FRONT OPENING 2 FASTEN TO THE FORT WITH 1 1 4 WOOD SCREWS 2007 PLAYNATION PLAYSYSTEMS INC...

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