Playnation 2300 Manual Download Page 97

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STEP 53: UPPER ROOF PEAK

1: PLACE THE 1 X 5 X 36-5/8" UPPER ROOF PEAK ON TOP OF THE UPPER ROOF STARTER BOARDS.

2: FASTEN THE UPPER ROOF PEAK TO THE UPPER ROOF STARTER BOARDS WITH #8 X 1-1/4"

WOOD SCREWS.

#8 X 1-1/4" WOOD SCREW

1 X 5 X 36-5/8" UPPER ROOF PEAK

Summary of Contents for 2300

Page 1: ...right 2014 PlayNation Play Systems Inc All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Fresh Squeeze Model 2300 BOXES 2300 1 2300 2 2300 3 110 or 1513 Glider Box Slide Box ...

Page 2: ... that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT http www playnation com manuals ht...

Page 3: ...seasonal checking or cracking knots or knot holes etc are normal characteristics of all outdoor wooden play equipment and are not covered by this warranty Checks or cracks in wood components that do not affect the intended function of the part piece or overall swing set are not covered under this warranty Wood rot or decay that develops because the product was installed in an area with poor draina...

Page 4: ...e been modified or repaired by unauthorized persons c the cost of labor or d the cost of shipping any replacement product or part PLAYNATION DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND EXPRESSED IMPLIED STATUTORY OR OTHERWISE INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE PLAYNATION WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL ...

Page 5: ...d screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently PlayNation shall not be liable for incidental indirect or consequential damages or injuries that result from the building and or playing on our play sets Adult supervision is recommended anytime a play...

Page 6: ...our play set is compromised by this natural occurrence please follow the warranty claim procedure found at http www playnation com warranty Click on the Warranty tab and follow the instructions KEEPING YOUR PLAYSET LIKE NEW LUBRICATE Spray swing hangers with Pam Mazola or olive oil to stop squeaking Do not use petroleum based products such as WD 40 or motor oil To speed up the slide wipe center of...

Page 7: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 8: ...e 18 30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments Excellent Average Above Average Below Average Poor 3 EASY WAYS TO REGISTER OPTION 1 OPTION 2 OPTION 3 Fax this completed form to 800 880 3300 OR Mail this completed form to PlayNation Playsets ...

Page 9: ...Model 2300 BOXES 2300 1 2300 2 2300 3 110 OR 1513 Glider Box Slide Box REV 4 28 2014 ...

Page 10: ... 16 20 Ladder assembly and installation Steps 21 22 Angle Supports Step 23 Picnic Table Wall Assembly Steps 24 26 Lower Level Clubhouse Walls Steps 27 33 Panel Slats Step 34 Swing Beam Assembly Steps 35 42 Upper and Lower Roof Assembly Steps 43 54 Lower and Upper Sun Supports and Sun Rays Steps 55 61 Upper Wall Panels and Windows Steps 62 66 Rock Wall Rope and Steering Wheel Steps 67 68 Tic Tac To...

Page 11: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 12: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 13: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 14: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 15: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 16: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 17: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 18: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 19: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 20: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 21: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 22: ...r new playset before getting started SITE PLAN Playset height 11 feet 4 3 4 inches Deck height 5 feet Deck Size 4 feet x 6 feet Enclosed bottom Playhouse Area 4 feet x 3 feet Swing Beam height 7 feet 7 1 4 inches Approximate assembly time 16 to 24 hours 6 foot unobstructed safety perimeter around playset recommended Bench with Umbrella and Serving Window Wave Slide Ladder Glider Swing Trapeze Swin...

Page 23: ...rs Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 1 Swingbelt w Chains ___ 1 Trapeze w Chains ___ 1 Glider w Chains ___ 1 Wave Slide ___ 1 Telescope ___ 1 Green Crown ___ 2 Flag Kit ___ 1 Ground Stakes pair ___ 10 Climbing Rocks ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 2 Safety Handles ___ 1 Telephone ___ 1 Dinner Bell ___ 1 Lemonade Stand Sign ___ 4 Window ...

Page 24: ...48 11 0055 2300 HARDWARE PAGE 1 OF 2 REV C 4 11 2014 JH 14 X 1 1 4 PAN HEAD SCREW QTY 4 7 8 9 1 4 3 2 5 6 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 WASHER QTY 31 QTY 91 5 16 WASHER TORQUE WASHER QTY 17 3 8 LOCK NUT QTY 19 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 40 16 ...

Page 25: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 11 0055 2300 HARDWARE PAGE 2 OF 2 REV C 4 11 2014 JH PLASTIC BOLT CAP QTY 19 2 SQUARE DRIVE TIP QTY 1 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 QTY 14 CARRIAGE BOLT 3 8 x 7 QTY 40 LAG SCREW 5 16 x 3 1 2 QTY 12 LAG SCREW 3 8 x 3 1 2 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 9 CARRIAGE BOLT QTY 1 17 ...

Page 26: ...LOWER ROOF 5 4 X 2 X 9 125 2 1000 USR 5 4 X 2 X 10 1 LADDER BACK 125 3 1875 LB 125 3 2376 RWC 1 RAY SUN LOWER ROOF 5 4 X 2 X 15 125 2 1500 LRRS 125 2 1600 ULR UPPER SMALL RAY 6 125 3 1750 TTTM 2 MOUNT TIC TAC TOE 5 4 X 3 X 18 3 4 5 4 X 3 X 17 1 2 5 4 X 3 X 23 7 8 ROCK WALL CAP 1 18 ...

Page 27: ... 4 4038 DS DECK SPACER 5 4 X 4 X 40 3 8 5 4 X 4 X 38 1 2 5 4 X 5 X 40 3 8 DECK BOARD MIDDLE 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 4 125 4 3850 LRSS SUN SUPPORT 125 3 4200 USS 5 4 X 6 X 14 PICNIC TABLE LEG BRACE 2 5 4 X 5 X 47 1 8 DECK BOARD 125 5 4713 DB DESCRIPTION PICTURE QTY 19 ...

Page 28: ...S 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP 125 6 2388 RWB 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 125 6 2850 PS ROCK WALL 11 BOARD 1 125 6 4738 PTTB 1 TOP BOARD PICNIC TABLE 5 4 X 6 X 47 3 8 125 6 4750 PTWB 3 WALL BOTTOM PICNIC TABLE 5 4 X 6 X 47 1 2 125 6 4750 PTWT 1 5 4 X 6 X 50 PICNIC TABLE SEAT 2 20 ...

Page 29: ... 1 3 1800 WPB 2 BRACE WALL PANEL 1 X 3 X 18 1 3 2950 WPB 2 BRACE WALL PANEL 1 X 3 X 29 1 2 1 3 4000 WPB 1 BRACE WALL PANEL 1 X 3 X 40 1 4 1150 UWPB 1 PANEL BOARD UPPER WALL 1 X 4 X 11 1 2 1 4 3663 URF 1 4 3663 URS 1 X 4 X 36 5 8 UPPER ROOF STARTER 2 DESCRIPTION PICTURE QTY 21 ...

Page 30: ...2 1 5 2500 UWPB 1 X 4 X 38 LOWER ROOF STARTER 2 1 5 3663 URP 8 PANEL BOARD UPPER WALL 1 X 5 X 25 1 5 3800 LRP 1 PEAK UPPER ROOF 1 X 5 X 36 5 8 1 5 5150 WPB 1 6 0600 WPBD2 1 X 5 X 51 1 2 WALL PANEL BOARD 1 X 5 X 38 8 1 X 6 X 6 WALL PANEL BOARD DOOR 2 2 DESCRIPTION PICTURE QTY 22 ...

Page 31: ...1 6 0700 WPBD1 2 BOARD DOOR 1 WALL PANEL 1 X 6 X 7 1 6 1150 UWPB 3 PANEL BOARD UPPER WALL 1 X 6 X 11 1 2 1 6 2500 ADB 1 BOARD ARCH DOOR 1 X 6 X 25 1 6 2963 WPB 1 6 3800 LRB 1 X 6 X 36 5 8 UPPER ROOF BOARD 1 6 3663 URB 12 1 X 6 X 38 LOWER ROOF BOARD 8 DESCRIPTION PICTURE QTY 23 ...

Page 32: ...50 WPBD 4 BOARD DOOR WALL PANEL 1 X 6 X 51 1 2 1 6 5150 WPB 2 4 1100 PTSS BOARD WALL PANEL 1 X 6 X 51 1 2 2 4 1500 PTSAS 2 4 1700 LS 2 ANGLE SUPPORT 2 X 4 X 17 6 2 4 1750 PTUS LADDER STEP 2 X 4 X 15 PICNIC TABLE SEAT 5 2 X 4 X 17 1 2 PICNIC TABLE UMBRELLA SUPPORT 1 DESCRIPTION PICTURE QTY 24 ...

Page 33: ... PTL 4 PICNIC TABLE LEG 2 X 4 X 18 1 2 2 2 4 2500 VLRS 2 ROOF SUPPORT VERTICAL LOWER 2 X 4 X 25 2 4 3013 LRS 4 SUPPORT LOWER ROOF 2 X 4 X 30 1 8 2 4 3524 URSL 2 4 3650 WPB 2 X 4 X 35 1 4 UPPER ROOF SUPPORT RIGHT 2 4 3524 RSR 2 2 X 4 X 36 1 2 WALL PANEL BOARD 4 DESCRIPTION PICTURE QTY 25 ...

Page 34: ... X 4 X 36 5 8 2 4 3663 LRSR 1 SUPPORT RIGHT LOWER ROOF 2 X 4 X 36 5 8 2 4 4725 BPBD 1 2 4 4750 BB BOTTOM PANEL PANEL BOARD 2 4 4750 TWPB 2 X 4 X 47 1 4 BOARD DOOR 1 TOP WALL 2 2 4 5800 SCM 2 X 4 X 58 SWING CROSS MEMBER 1 DESCRIPTION PICTURE QTY 2 X 4 X 66 LADDER LEFT SIDE 2 4 6600 LLS 26 ...

Page 35: ... 70 2 4 6600 RWS 2 X 4 X 66 LADDER RIGHT SIDE 2 4 6600 LRS 2 4 7000 CDS 2 X 4 X 66 ROCK WALL SIDE 2 4 7000 DS CENTER DECK 1 SUPPORT 2 2 4 9600 SBL 2 4 9600 SBR 2 X 4 X 96 SANDBOX BOARD RIGHT 1 DESCRIPTION PICTURE QTY 2 5 0538 PTS 2 X 5 X 5 3 8 PICNIC TABLE SUPPORT 3 27 ...

Page 36: ...25 BSB SUPPORT 2 6 4313 USS 2 X 6 X 43 1 8 UNDER SUN 2 6 4750 ESPB BOTTOM SANDBOX BOARD 1 2 6 7000 BTPB 2 X 6 X 47 1 2 END SANDBOX PANEL BOARD 4 BACK FACE BOARD 2 X 6 X 47 1 4 2 X 6 X 70 2 X 6 X 16 SUN 1 DESCRIPTION PICTURE QTY 2 X 6 X 70 FRONT FACE BOARD 2 6 7000 FFB 28 ...

Page 37: ...FRONT TOP 2 X 6 X 70 4 4 4750 SBM MOUNT 4 X 4 X 47 1 2 SWING BEAM CORNER POST 4 4 8613 CPR 1 RIGHT 2 4 4 10800 SL 4 4 11000 CPL 2 4 X 4 X 110 CORNER POST 4 4 11000 CPM 2 LEFT 4 X 4 X 110 CORNER POST MIDDLE 1 DESCRIPTION PICTURE QTY 4 X 6 X 120 SWING BEAM 4 6 12000 SB 29 ...

Page 38: ...DESCRIPTION PICTURE QTY TELESCOPE 1 07 0019 04 0020 1 GLIDER 07 0001 1 1 CROWN 4 90 GREEN BRACKET 11 5013 WAVE SLIDE 03 0013 30 ...

Page 39: ...DESCRIPTION PICTURE QTY CLIP 11 4003 SPRING 11 4012 6 2 IRON DUCTILE 09 1014 6 SWING FLAG KIT HANGER ONE BAG 07 0016 GROUND STAKE 2 STAKES ARE IN 1PR 31 ...

Page 40: ...DESCRIPTION PICTURE QTY UNASSEMBLED DORMER 110 BOX OR 2 1513 BOX 1 04 0006 UNASSEMBLED SWING 1513 BOX 1 110 BOX OR CHIMNEY 04 0002 W CHAINS TRAPEZE BAR W CHAINS 1 32 ...

Page 41: ...DESCRIPTION PICTURE QTY 1 SWING PLATE BAG 5 ROCKS ROCKS ARE IN ONE 10 11 5010 LEG 07 0008 11 5002 1 BRACKET 1 HARDWARE BOX 2300 CLIMBING ROCK A FRAME SWING HARDWARE BOX 11 0055 33 ...

Page 42: ...DESCRIPTION PICTURE QTY MANUFACTURER NOT SHOWN 1 07 0010 LOGO PLATE 1 UNASSEMBLED 07 0004 STEERING WHEEL 1 TIC TAC TOE ONE BAG 07 0005 07 0014 2 SAFETY HANDLE 2 HANDLES ARE IN TELEPHONE 1 34 ...

Page 43: ...10 WINDOW 07 0013 ROCK ROPE WALL 1 09 0001 07 0024 SIGN 1 1 LEMONADE STAND DINNER BELL 4 DESCRIPTION PICTURE QTY 35 ...

Page 44: ...DESCRIPTION PICTURE QTY 09 0013 UMBRELLA 1 36 ...

Page 45: ...SEMBLE AND THE RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 LAY OUT EACH OF THE 4 X 4 X 86 1 8 CORNER POST RIGHT 4 X 4 X 110 CORNER POST MIDDLE AND 4 X 4 X 110 CORNER POST LEFT IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POST SHOULD FACE NOTE THE SLIDE SIDE IS CONSIDERED THE FRONT OF THE PLAYSET WITH...

Page 46: ...TO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS FRONT OF FORT 4 X 4 X 86 1 8 CORNER POST RIGHT T NUT 4 X 4 X 110 CORNER POST MIDDLE 4 X 4 X 110 CORNER POST LEFT NO T NUT IN THESE HOLES 38 ...

Page 47: ...TS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WI...

Page 48: ...OTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1...

Page 49: ... 2 5 16 WASHER YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT STEP 5 DECK SUPPORTS 41 ...

Page 50: ...THE LEFT AND RIGHT SIDE FRAMES 2 USE A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER THROUGH THE DECK SUPPORT AND POSTS HOLE INTO THE T NUT TO ATTACH THEM 5 16 WASHER LEFT SIDE HEX BOLT 5 16 X 4 1 2 OF THE SET 4 X 4 X 110 CORNER POST MIDDLE RIGHT SIDE OF THE SET T NUT FRONT OF FORT 42 ...

Page 51: ...TS INSTALLED ON THE CORNER POSTS 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 FRONT TOP PANEL BOARD ON THE F...

Page 52: ...BOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS 3 PLACE THE 2 X 6 X 70 BACK FACE BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 BACK TOP PANEL BOA...

Page 53: ...IS TO MAKE THE STRUCTURE RIDGID FOR THE LEVELING AND SQUARING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK...

Page 54: ...P BOTTOM BOARD 2 X 4 X 47 1 2 5 16 X 3 1 2 FRONT OF FORT STEP 10 BOTTOM BOARDS 1 PLACE THE 2 X 4 X 47 1 2 BOTTOM BOARDS ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP ON RIGHT AND LEFT SIDE OF THE SET FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 46 ...

Page 55: ...R POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER FRONT OF FORT OF FORT RIGHT SIDE 2 WOOD SCREW 2 WOOD SCREW 5 4 X 4 X 40 3 8 DECK SPACER NOTE THE RIGHT BOTTOM BOARD IS REMOVED FOR CLARITY 47 ...

Page 56: ...PORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 AND INTO THE END OF THE CENTER DECK SUPPORT REPEAT THIS STEP ON THE OPPOSITE END OF THE FORT ON EACH SIDE 2 WOOD SCREW WOOD SCREWS USE 2 1 2 IN THESE LOCATIONS DRAW CENTER L...

Page 57: ...THE DECK BOARDS WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 8 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL ENSURE THAT YOU HAVE EQUAL SPACING ACROSS THE DECK DECK BOARD MIDDLE 5 4 X 5 X 40 ...

Page 58: ... 47 1 4 BOTTOM PANEL BOARD DOOR OFFSET DOWN TO THE CORNER POSTS MIDDLE USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM PANEL BOARD DOOR 5 16 WASHER HEX BOLT 5 16 X 4 1 2 2 X 4 X 47 1 4 BOTTOM PANEL BOARD DOOR OFFSET DOWN FRONT OF FORT 50 ...

Page 59: ...ER POSTS MIDDLE WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 47 1 2 TOP WALL PANEL BOARDS UNDER THE 2 X 6 X 47 1 2 PANEL BOARD AND 2 X 4 X 70 DECK SUPPORTS FASTEN TO THE CORNER POSTS LEFT AND CORNER POSTS MIDDLE WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 WASHER WALL PANEL BOARD 2 X 4 X 36 1 2 2 X 4 X 47 1 2 TOP WALL PANEL BOARD 5 16 X 3 1 2 LAG SCREW 51 ...

Page 60: ...ALE 1 3 T NUT 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER STEP 16 ROCK WALL 52 ...

Page 61: ...WO 2 WOOD SCREWS IN EACH SIDE 3 CONTINUE DOWN THE ROCK WALL WITH THE REMAINING ROCK WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK W...

Page 62: ...N THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME SCALE 1 4 DETAIL A 5 16 X 1 1 2 5 16 WASHER HEX BOLT 90 GREEN BRACKET 54 ...

Page 63: ...N HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL CONFIGURATION MAY BE DIFFERENT THAT WHAT YOU SEE BELOW ROCKS CAN BE ARRANGED IN ANY PATTERN AS LONG AS THEY WILL ALLOW PROPER ACCESS TO THE FORT BE CRE...

Page 64: ...LATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES ROCK WALL CENTER IT IN THE CUT OUT AREA OF THE FRONT FA...

Page 65: ...HE 5 16 T NUTS ANGLE BRACKETS TO THE LADDER SIDES AND FASTEN WITH 2 WOOD 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BACK ABOVE THE TOP STEP OF THE LADDER WITH TWO 2 WOOD SCREWS PER SIDE LADDER SIDE 2 X 4 X 66 T NUT 2 X 4 X 17 LADDER STEP 2 W...

Page 66: ...KETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES IN THE BACK FACE BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES 5 16 X 1 1 2 HEX BOLT 5 16 WASHER 90 BRAC...

Page 67: ...BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORTS INTO THE PANEL BOARD AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 2 1 2 WOOD SCREW SCREW 3 WOOD SCREW 2 WOOD 2 X 4 X 18 ANGLE SUPPORT 2 X 6 X 47 1 2 PANEL BOARD RIGHT SIDE OF THE FORT ANGLE SUPPORT FRONT OF THE FORT 59 ...

Page 68: ... CORNER POSTS RIGHT WITH 8 X 2 WOOD SCREWS AS SHOWN BELOW 2 PLACE THE 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP WITH TEN HOLES ON TOP OF THE 5 4 X 6 X 47 1 2 PICNIC TABLE WALL BOTTOM FASTEN TO THE CORNER POSTS RIGHT WITH 8 X 2 WOOD SCREWS AS SHOWN BELOW A PICNIC TABLE WALL 5 4 X 6 X 47 1 2 WITH TEN HOLES TOP SCREW 2 WOOD 5 4 X 6 X 47 1 2 PICNIC TABLE WALL BOTTOM 2 X 6 X 47 1 2 BOTTOM SANDBOX BOARD 60...

Page 69: ...RD WITH NINE HOLES HORIZONTALLY ON TOP OF THE 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP FASTEN TO THE 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP WITH THREE 8 X 2 WOOD SCREWS AS SHOWN BELOW 8 X 2 WOOD SCREW 5 4 X 6 X 47 3 8 PICNIC TABLE TOP BOARD 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP A 61 ...

Page 70: ...ABLE 5 4 X 6 X 47 3 8 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP STEP 26 PICNIC TABLE SUPPORT 1 PLACE THREE 2 X 5 X 6 PICNIC TABLE SUPPORTS AGAINST THE 5 4 X 6 X 47 3 8 PICNIC TABLE TOP BOARD AND THE 5 4 X 6 X 47 1 2 PICNIC TABLE WALL TOP THE ANGLE SUPPORTS SHOULD BE CENTERED UNDER BEHIND THE PRE DRILLED HOLES FASTEN THE 2 X 5 X 6 PICNIC TABLE SUPPORTS WITH 8 X 2 WOOD SCREWS A 62 ...

Page 71: ...WALL PANEL BOARD AND SANDBOX BOARD AS SHOWN BELOW THE BOTTOM OF THE WALL PANEL BOARDS SHOULD BE 1 1 8 ABOVE THE BOTTOM OF THE SANDBOX BOARD 3 ATTACH TO THE WALL PANEL BOARD AND SANDBOX BOARD USING 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE BOARDS SIX BOARDS WALL PANEL BOARD DETAIL A 2 X 6 X 47 1 2 SANDBOX BOARD 8 X 1 3 4 WOOD SCREW 1 X 6 X 51 1 2 1 X 4 X 51 1 2 WALL PANEL BOARD TWO BOARD...

Page 72: ...LL PANEL BRACE 1 X 3 X 40 8 X 1 1 4 WOOD SCREW WALL BOARDS STEP 28 ATTACHING WALL PANEL BRACE 1 PLACE THE 1 X 3 X 40 WALL PANEL BRACE AT CENTER OF THE WALL PANEL BOARDS FASTEN WITH 8 X 1 1 4 WOOD SCREWS 64 ...

Page 73: ...8 ABOVE THE BOTTOM OF THE SANDBOX BOARD RIGHT THE DIMENSIONS FOR ATTACHING THE WINDOWS ARE SHOWN BELOW 3 ATTACH THE WALL PANEL BOARDS USING 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE BOARDS 4 REPEAT SUBSTEPS 1 3 FOR THE FRONT SIDE OF THE FORT NOTE ROCK WALL AND FRONT CORNER POST MIDDLE REMOVED FOR CLARITY A FOUR BOARDS BOARD 1 X 6 X 29 5 8 1 X 5 X 51 1 2 WALL PANEL DETAIL A SCALE 1 17 2 ...

Page 74: ...E TOP STEP 30 INSTALL WINDOWS 1 FIND TWO PLASTIC WINDOWS PLACE EACH WINDOW ON THE FRONT AND REAR OF THE FORT IN THE OPENING WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP ATTACH EACH WINDOW WITH FOUR 1 1 4 WOOD SCREWS 66 ...

Page 75: ... THE 1 X 3 X 18 WALL PANEL BRACE FLUSH WITH THE TOP OF THE WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS 3 REPEAT SUBSTEPS 1 2 FOR THE FRONT SIDE OF THE FORT WOOD SCREW WINDOWS 1 X 3 X 18 1 X 3 X 29 1 2 WALL PANEL BRACE 8 X 1 1 4 WALL PANEL BRACE WALL PANEL BOARD REAR SIDE OF THE FORT NOTE ROCK WALL FRONT CORNER POST MIDDLE AND FRONT WALL REMOVED FOR CLARITY 67 ...

Page 76: ...TTOM OF THE 2 X 4 X 47 1 4 BOTTOM PANEL BOARD DOOR USE 8 X 1 3 4 WOOD SCREWS 3 PLACE WALL BOARD DOOR BETWEEN THE WALL BOARDS AGAINST THE WALL PANEL BOARD AS SHOWN BELOW THE TOP OF THE WALL BOARD DOOR SHOULD BE FLUSH WITH TOP OF THE WALL BOARDS USE 8 X 1 3 4 WOOD SCREWS LEAVING A 1 4 SPACE BETWEEN THE BOARDS 1 X 6 X 7 WOOD SCREW 8 X 1 3 4 2 X 4 X 47 1 4 TWO BOARDS WALL PANEL BOARD DOOR 1 BOTTOM PAN...

Page 77: ...WS 2 PLACE THE 1 X 6 X 25 ARCH DOOR BOARD FLUSH WITH ARCH WALL PANEL BOARD DOOR FASTEN WITH 8 X 1 1 4 WOOD SCREWS STEP 33 ATTACHING DOOR SUPPORTS TWO BOARDS WOOD SCREW 8 X 1 1 4 DOOR SUPPORT ARCH DOOR BOARD 1 X 6 X 25 1 X 3 X 10 8 X 1 1 4 WOOD SCREW NOTE LEFT WALL AND FRONT WALL REMOVED FOR CLARITY 69 ...

Page 78: ...E PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM SIDE PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET 5 14 12 8 1 3 8 OF THE FORT SIDE BEAM 5 4 X 6 X 28 1 2 PANEL SLAT OF THE FORT RIGHT SIDE SWING REAR SIDE 2 WOOD SCREW WALL PANEL SLAT DIMENSIONS RIGHT SIDE OF THE FORT REAR SIDE OF THE FORT WALL PANEL SLAT DIMENSIONS 8 SPACING 2 2 3 2 1 4 70 ...

Page 79: ... 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM MOUNT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING SWING BEAM PLATE 3 8 x 3 1 2 CARRIAGE BOLT 3 8 NUT 3 8 WASHER BOLT CAP 71 ...

Page 80: ...ANGERS 1 LINE UP THE HOLES OF THE IRON DUCTILE SWING HANGERS WITH THE HOLES IN THE SWING BEAM IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 72 ...

Page 81: ...SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET STEP 37 ATTACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 73 ...

Page 82: ... THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM THESE TWO HOLE LOCATIONS WILL BE EMPTY ON YOUR SWING BEAM LINE THEM UP WITH THE HOLES IN THE SWING LEG BRACKET UNDER THE SWING BEAM 74 ...

Page 83: ... TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 8 WASHER 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 X 3 1 2 LAG SCREW 75 ...

Page 84: ...AM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 IF NECESSARY USE ...

Page 85: ...ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE STEP 41 LEVEL SWING BEAM 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 77 ...

Page 86: ...GAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS 3 8 WASHER 3 8 X 3 1 2 LAG SCREW 2 X 4 X 58 CROSS MEMBER LEVEL 78 ...

Page 87: ...RTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 FLUSH FLUSH DETAIL A SCREW 8 X 2 WOOD FLUSH ROOF PEAK SUPPORT UPPER ROOF UPPER ROOF COUNTERSUNK HOLE FACES DOW...

Page 88: ...OSTS LEFT AND CORNER POST MIDDLE 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS HEX BOLT 5 16 X 4 1 2 5 16 WASHER ROOF SUPPORT ASSEMBLY ROOF PEAK SUPPORT TRIANGLE ON OUTSIDE 80 ...

Page 89: ...ROOF SUPPORT RIGHT ON THE FLAT SURFACE ALIGN THE ANGLED ENDS OF THE ROOF SUPPORT RIGHT AND VERTICAL ROOF SUPPORT FLUSH WITH ONE ANOTHER THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE A 8 X 2 WOOD SCREW AND 8 X 3 WOOD SCREW TO ATTACH THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE A LEFT ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 RIGHT SUPPORT 8 X 3 WOOD SCREW LOWER ROOF SUPPORT 2 X 4 X 36 5 8 2 X 4 X 2...

Page 90: ...CREW AND A 5 16 WASHER ATTACH THE VERTICAL ROOF SUPPORT TO THE CORNER POST RIGHT WITH 3 WOOD SCREWS 3 PLACE THE LOWER ROOF SUPPORT LEFT ASSEMBLY ON THE FRONT OF THE FORT THE TOP SHOULD BE 2 FROM THE TOP OF THE CORNER POST MIDDLE 4 ATTACH LOWER ROOF SUPPORT LEFT ASSEMBLY TO THE CORNER POST MIDDLE WITH A 5 16 X 3 1 2 LAG SCREW AND A 5 16 WASHER ATTACH THE VERTICAL ROOF SUPPORT TO THE CORNER POST RIG...

Page 91: ... DOWN ON THE FLAT SURFACE WITH TWO HOLES ON TOP ALIGN THE ANGLED ENDS WITH TWO HOLES OF THE LOWER ROOF SUPPORTS FLUSH WITH ONE ANOTHER 3 USE A 8 X 3 WOOD SCREW AND A 8 X 2 WOOD SCREW TO ATTACH THE LOWER ROOF SUPPORTS TOGETHER 4 PLACE A ROOF PEAK SUPPORT ON TOP OF THE LOWER ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 5 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPOR...

Page 92: ... 8 X 2 WOOD SCREW FLUSH FLUSH SUPPORT PEAK SUPPORT LOWER ROOF ROOF ROOF PEAK SUPPORT STEP 48 LOWER ROOF SUPPORTS 1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES INSIDE THE LOWER ROOF SUPPORTS 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER ROOF SUPPORT WITH A 8 X 2 1 2 WOOD SCREW ON TOP AND A 8 X 2 WOOD SCREW ON THE BOTTOM 84 ...

Page 93: ...THE ROOF STARTERS SHOULD BE CENTERED ON THE LOWER ROOF SUPPORTS THE SMOOTH ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE LOWER ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS DETAIL A LOWER ROOF STARTER 1 X 4 X 38 1 1 2 WOOD SCREW A 85 ...

Page 94: ...AK 1 PLACE THE 1 X 5 X 38 LOWER ROOF PEAK ON TOP OF THE LOWER ROOF STARTER BOARDS 2 FASTEN THE LOWER ROOF PEAK TO THE LOWER ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 8 X 1 1 4 WOOD SCREW 1 X 5 X 38 LOWER ROOF PEAK A 86 ...

Page 95: ...DS TO THE LOWER ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 5 X 38 LOWER ROOF FINISHER ON THE ENDS OF THE LOWER ROOF ASSEMBLY AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED WITH THE CHIMNEY TO BUILD IT INSTALL THREE ROOF BOARDS AND INSTALL THE CHIMNEY ACCORDING TO THE CHIMNEY INSTRUCTIONS WOOD SCREW 8 X 1 1 2 CHIMNEY LOWER ROOF BOARD LOWER ROOF FINISHER 1 X 6 X 38 1...

Page 96: ...S SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE SMOOTH ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS STEP 52 UPPER ROOF STARTER 1 X 4 X 36 5 8 UPPER ROOF STARTER 1 1 2 WOOD SCREW A 88 ...

Page 97: ... PLACE THE 1 X 5 X 36 5 8 UPPER ROOF PEAK ON TOP OF THE UPPER ROOF STARTER BOARDS 2 FASTEN THE UPPER ROOF PEAK TO THE UPPER ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS A 8 X 1 1 4 WOOD SCREW 1 X 5 X 36 5 8 UPPER ROOF PEAK 89 ...

Page 98: ...8 UPPER ROOF FINISHER ON THE ENDS OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED WITH THE DORMER TO BUILD IT INSTALL THE FIFTH ROOF BOARD AND INSTALL THE DORMER ACCORDING TO THE DORMER INSTRUCTIONS THEN FINISH INSTALLING THE REMAINING ROOF BOARDS AND FINISHER ALSO NOTE THAT THERE IS ONE DORMER ON EACH SIDE OF THE ROOF ROOF BOARD UPPER FIFTH ONE 1 X 4 X 36 ...

Page 99: ... 2 FASTEN THE SUN TO THE LOWER SUN SUPPORT WITH 8 X 2 WOOD SCREWS 1 CENTER A 2 X 6 X 16 SUN ON TOP OF A 5 4 X 4 X 38 1 2 LOWER SUN SUPPORT THE BOTTOM OF THE SUN SHOULD BE 1 BELOW THE TOP OF THE LOWER ROOF SUN SUPPORT 8 X 2 WOOD SCREWS SUN SUPPORT LOWER ROOF 5 4 X 4 X 38 1 2 2 X 6 X 16 SUN 91 ...

Page 100: ...THE INSIDE OF THE ROOF SUPPORTS THE SUN SHOULD BE ON THE OUTSIDE MAKE SURE THE ASSEMBLY IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP 2 FASTEN THE LOWER SUN SUPPORT ASSEMBLY TO THE FORT WITH 8 X 2 WOOD SCREWS FROM THE INSIDE INTO THE ROOF SUPPORTS ATTACH WITH 8 X 2 WOOD SCREWS ON EACH SIDE ON THE INSIDE OF THE ROOF SUPPORTS 92 ...

Page 101: ...OF THE SUN ON THE INSIDE OF THE LOWER SUN SUPPORT ASSEMBLY FASTEN THE 5 4 X 2 X 15 LOWER ROOF RAY SUN TO THE LOWER ROOF SUPPORT AND SUN WITH TWO 8 X 2 WOOD SCREWS 3 ARRANGE THREE 5 4 X 2 X 9 LOWER ROOF RAYS SUN ON EACH SIDE OF THE 5 4 X 2 X 15 LOWER ROOF RAY SUN SPACE THE RAYS AS SHOWN IN THE PICTURE AT THE BOTTOM BELOW FASTEN EACH 5 4 X 2 X 9 LOWER ROOF RAY SUN TO THE LOWER ROOF SUPPORT AND SUN W...

Page 102: ...HE NEXT STEP 2 FASTEN THE UNDER SUN SUPPORT TO THE ROOF SUPPORTS WITH 2 WOOD SCREWS ON THE BOTTOM AND 3 WOOD SCREWS ON TOP STEP 58 UNDER SUN SUPPORT UNDER SUN SUPPORT 2 X 6 X 43 1 8 UPPER ROOF SUPPORT RIGHT SIDE A RIGHT SIDE DETAIL A SCALE 1 6 UNDER SUN SUPPORT 3 WOOD SCREW 2 X 6 X 43 1 8 UPPER ROOF SUPPORT 2 WOOD SCREW 94 ...

Page 103: ...TH 8 X 2 WOOD SCREWS 1 CENTER A 2 X 6 X 16 SUN ON TOP OF A 5 4 X 3 X 42 UPPER SUN SUPPORT THE BOTTOM OF THE SUN SHOULD BE 1 ABOVE THE BOTTOM OF THE UPPER SUN SUPPORT 5 4 X 3 X 42 UPPER SUN SUPPORT 2 X 6 X 16 SUN 1 5 4 X 3 X 42 8 X 2 WOOD SCREWS UPPER SUN SUPPORT 2 X 6 X 16 SUN 95 ...

Page 104: ...OF SUPPORTS THE SUN SHOULD BE ON THE OUTSIDE MAKE SURE THE ASSEMBLY IS LEVEL AND EVEN WITH UNDER SUN SUPPORT BEFORE PROCEEDING TO THE NEXT STEP 2 FASTEN THE UPPER SUN SUPPORT ASSEMBLY TO THE FORT WITH 8 X 2 WOOD SCREWS FROM THE INSIDE INTO THE ROOF SUPPORTS UNDER SUN SUPPORT ATTACH WITH 8 X 2 WOOD SCREWS ON EACH SIDE ON THE INSIDE OF THE ROOF SUPPORTS 96 ...

Page 105: ...ASTEN THE 5 4 X 2 X 16 UPPER LARGE RAY TO THE UPPER ROOF SUPPORT AND SUN WITH TWO 8 X 2 WOOD SCREWS 3 ARRANGE THREE 5 4 X 2 X 10 UPPER SMALL RAYS ON EACH SIDE OF THE 5 4 X 2 X 16 UPPER LARGE RAY SPACE THE RAYS AS SHOWN IN THE PICTURE AT THE TOP BELOW FASTEN EACH 5 4 X 2 X 10 UPPER SMALL RAYS TO THE UPPER ROOF SUPPORT AND SUN WITH TWO 8 X 2 WOOD SCREWS 5 4 X 2 X 10 UPPER SMALL RAY 5 4 X 2 X 16 UPPE...

Page 106: ...FINISHER REMOVED FOR CLARITY STEP 62 WALL PANEL BOARDS 1 PLACE THE 2 X 4 X 36 1 2 WALL PANEL BOARD AT THE TOP OF THE CORNER POST MIDDLE AND CORNER POST RIGHT ON THE FRONT OF THE FORT MAKE THE WALL PANEL BOARD FLUSH WITH UPPER ROOF SUPPORT USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS TO ATTACH THE WALL PANEL BOARD TO THE CORNER POSTS 2 REPEAT ON THE REAR SIDE OF THE FORT 98 ...

Page 107: ... OF THE FORT WITH 1 3 4 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM MOUNT REMOVED FOR CLARITY PANEL BOARD NEED IT LATER THIS HOLE YOU WILL DO NOT COVER BOARD PANEL MAKE THESE 8 X 1 3 4 WOOD SCREW TOP OF THE WALL FLUSH TO THE TWO BOARDS WALL FOR THE ROCK WALL ROPE MAKE THESE TWO BOARDS FLUSH TO THE UPPER ROOF SUPPORT 1 X 4 X 11 1 2 PANEL BOARD UPPER WALL PANEL BOARD 1 X 6 X 11 1 2 UPPER WALL PA...

Page 108: ...STALL FRONT WINDOW 1 FIND A PLASTIC WINDOW PLACE THE WINDOW INTO THE FRONT OPENING WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP ATTACH WINDOW WITH FOUR 1 1 4 WOOD SCREWS WINDOW 1 SECTION AT THE TOP 100 ...

Page 109: ... 5 X 25 UPPER WALL PANEL BOARD AND TWO 1 X 6 X 11 1 2 UPPER WALL PANEL BOARD 2 INSTALL THE UPPER WALL PANEL BOARDS AT THE DIMENSIONS SHOWN ON THE DIAGRAM 3 ATTACH THE UPPER WALL PANEL BOARDS TO THE REAR OF THE FORT WITH 1 3 4 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM MOUNT REMOVED FOR CLARITY 1 X 6 X 11 1 2 UPPER WALL PANEL BOARD 1 X 5 X 25 UPPER WALL PANEL BOARD REAR VIEW OF FORT 1 11 2 14 ...

Page 110: ...NSTALL REAR WINDOW 1 FIND PLASTIC WINDOW PLACE THE WINDOW INTO THE REAR IN THE OPENING WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP ATTACH WINDOW WITH FOUR 1 1 4 WOOD SCREWS WINDOW 1 SECTION AT TOP 102 ...

Page 111: ...ROPE LADDER SUPPORT 2 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE ONE END AND THEN RETIE IT UNTIL IT NO LONGER WRAPS AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY ...

Page 112: ...DED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL STEERING WHEEL INSERT STEERING WHEEL INCLUDED HARDWARE STEERING WHEEL CAP 104 ...

Page 113: ...THE 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS DRILL A 1 8 HOLE IN EACH END OF THE MOUNT AS SHOWN BELOW 2 FASTEN THE TIC TAC TOE MOUNTS TO THE GREEN TIC TAC TOE BRACKETS WITH THE SCREWS PROVIDED IN THE TIC TAC TOE BOX 3 ASSEMBLE THE TIC TAC TOE ACCORDING TO THE INSTRUCTIONS IN THE BOX IGNORE STEPS 6 AND 7 IN THE INSTRUCTIONS 105 ...

Page 114: ...EP 70 MOUNTING TIC TAC TOE PANEL 1 PLACE THE TIC TAC TOE PANEL ASSEMBLY FROM THE PREVIOUS STEP ONTO THE SWING BEAM WALL THE LOWER TIC TAC TOE MOUNT BOARD SHOULD BE 4 ABOVE THE DECK 2 ATTACH EACH TIC TAC TOE MOUNT TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 106 ...

Page 115: ... PANEL BOARD ON THE SLIDE SIDE 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE TELESCOPE STAND BRACKETS 1 1 4 WOOD SCREWS TELESCOPE FRONT TOP PANEL BOARD 107 ...

Page 116: ...RTICAL LOWER ROOF SUPPORT A STEP 72 FLAG KIT 1 PLACE A FLAG ON THE CORNER POST AND VERTICAL LOWER ROOF SUPPORT AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN 108 ...

Page 117: ...PLASTIC SUN STEP 73 PLASTIC SUN 1 PLACE THE PLASTIC SUN ON TOP OF THE WOOD SUN ON THE RIGHT SIDE AND SECURE USING 8 X 1 1 4 WOOD SCREWS NOTE PLASTIC SUN IS ONLY INSTALLED ON THE FRONT WOOD SUN 109 ...

Page 118: ...F THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 14 X 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN SLIDE 110 ...

Page 119: ...ETY HANDLES SAFETY HANDLE STEP 75 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG PLACE A SAFETY HANDLE ON THE CORNER POST LEFT AND CORNER POST MIDDLE ADJUST THE HEIGHT TO SUIT THE NEEDS OF YOUR CHILD 2 USE THE HARDWARE INCLUDED WITH THE SAFETY HANDLES TO ATTACH EACH HANDLE TO THE CORNER POST LEFT OR CORNER POST MIDDLE 111 ...

Page 120: ...A FLAT SURFACE TO WORK ON LAY TWO 2 X 4 X 18 1 2 PICNIC TABLE LEG DOWN ON THE FLAT SURFACE WITH THE PRE DRILL HOHES FACING DOWN PLACE A 2 X 4 X 11 PICNIC TABLE SEAT SUPPORT ON TOP OF THE TWO 2 X 4 X 18 1 2 PICNIC TABLE LEG AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 1 2 WOOD SCREWS TO ATTACH THE PICNIC TABLE SEAT SUPPORT TO THE PICNIC TABLE LEGS AS SHOWN BELOW 4 MAKE ONE ...

Page 121: ...O 2 X 4 X 18 1 2 PICNIC TABLE LEGS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE 8 X 2 WOOD SCREWS TO ATTACH THE PICNIC TABLE LEG BRACE TO THE PICNIC TABLE LEGS AS SHOWN BELOW 4 MAKE ONE MORE ASSEMBLY BY REPEATING 2 AND 3 8 X 2 WOOD SCREW PICNIC TABLE LEG BRACE 5 4 X 6 X 14 FLUSH FLUSH FLUSH 2 X 4 X 18 1 2 PICNIC TABLE LEG 4 113 ...

Page 122: ...P 78 INSTALL PICNIC TABLE 1 LOCATE TWO 5 4 X 6 X 50 PICNIC TABLE SEAT 2 PLACE A 5 4 X 6 X 50 PICNIC TABLE SEAT ON TOP OF THE TWO PICNIC TABLE LEGS YOU JUST ASSEMBLED AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE 8 X 2 WOOD SCREWS TO ATTACH THE PICNIC TABLE SEAT TO THE PICNIC TABLE LEGS ASSEMBLE AS SHOWN BELOW 114 ...

Page 123: ...2 X 4 X 15 PICNIC TABLE SEAT ANGLE SUPPORT 2 PLACE A 2 X 4 X 15 PICNIC TABLE SEAT ANGLE SUPPORT UNDER THE 5 4 X 6 X 50 PICNIC TABLE SEAT AS SHOWN BELOW 3 USE TWO 2 1 2 WOOD SCREWS THROUGH THE PICNIC TABLE SEAT INTO THE PICNIC TABLE SEAT ANGLE SUPPORT 4 FOR THE PICNIC TABLE LEG BRACE AT THE TOP USE A 2 1 2 WOOD SCREW THROUGH THE PICNIC TABLE LEG BRACE INTO THE PICNIC TABLE SEAT ANGLE SUPPORT AT THE...

Page 124: ...80 INSTALL PICNIC TABLE 1 LOCATE A 2 X 4 X 17 1 2 PICNIC TABLE UMBELLA SUPPORT 2 PLACE A 2 X 4 X 17 1 2 PICNIC TABLE UMBELLA SUPPORT UNDER THE 5 4 X 6 X 50 PICNIC TABLE SEAT AS SHOWN BELOW 3 USE 8 X 2 WOOD SCREWS TO ATTACH THE PICNIC TABLE UMBELLA SUPPORT TO THE PICNIC TABLE SEAT AS SHOWN BELOW 116 ...

Page 125: ... PICNIC TABLE UMBELLA SUPPORT SHOULD BE FACING OUTSIDE STEP 81 INSTALL PICNIC TABLE 1 PLACE THE PICNIC TABLE ASSEMBLY BETWEEN OF THE SANDBOX LEFT AND SANDBOX RIGHT AS SHOWN BELOW 2 USE 8 X 2 1 2 WOOD SCREWS TO ATTACH THE PICNIC TABLE ASSEMBLY TO THE SANDBOX BOARDS AS SHOWN BELOW 117 ...

Page 126: ... PLACE THE BASE OF THE DINNER BELL ON THE CORNER POST RIGHT RIGHT ON THE FRONT OF THE FORT AND ATTACH WITH PROVIDED SCREWS 2 ASSEMBLE THE BELL AND TIGHTEN TO THE BASE WITH THE PROVIDED NUT DINNER BELL CORNER POST RIGHT 118 ...

Page 127: ...E END OF THE 1 LONG PHILLIPS HEAD SCREW INSERT THE SCREW INTO THE HOLE IN THE PHONE BASE AND SCREW IT INTO THE CORNER POST RIGHT DO NOT OVER TIGHTEN SCREW OVER TIGHTENING MAY CAUSE THE PLASTIC TO CRACK 3 HANG UP THE PHONE ONTO THE PHONE BASE RIGHT PHONE PHONE BASE CORNER POST 1 PHILLIPS HEAD SCREW RUBBER WASHER 119 ...

Page 128: ... 84 INSTALL LEMONADE STAND SIGN 1 PLACE THE LEMONADE STAND AT THE CENTER OF THE 2 X 6 X 47 1 2 PANEL BOARD 2 SCREW THE HOOKS UNDERNEATH OF THE PANEL BOARD AS SHOWN BELOW THEN PUT THE CHAIN THROUGH THE HOLE OF LEMONADE STAND PLATE 3 HANG THE CHAIN ON THE HOOK AS SHOWN IN DETAIL B THEN CLOSE THE HOOK SO THE CHAIN DOES NOT COME OUT 120 ...

Page 129: ...OWER UMBRELLA SECTION NOW PLACE THE UPPER UMBELLA SECTION MAST INTO THE TOP OF THE LOWER UMBRELLA SECTION ADJUST THE UPPER UMBRELLA SECTION MAST UP AS HIGH AS POSSIBLE THEN PUSH THE CATCH IN THE LOWER UMBRELLA SECTION TO SECURE IT BEFORE ANY STORMS OR HIGH WIND CONDTIONS REMOVE UMBRELLA FROM LOWER SECTION AND STOW IN GARAGE IF NO GARAGE IS AVAILABLE THEN COLLAPSE THE UMBRELLA AND USE A RUBBER BAND...

Page 130: ...H EACH GROUND STAKE TO THE SWING LEG WITH A 8 X 2 WOOD SCREW PROVIDED WITH THE GROUND STAKE 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE ON THE FRONT OF THE SWING BEAM WITH 8 X 1 1 4 WOOD SCREWS SCALE 1 8 DETAIL A GROUND STAKE 8 X 2 WOOD SCREW A ATTACH NAME PLATE HERE WITTH 8 X 1 1 4 WOOD SCREWS 122 ...

Page 131: ...ILE SPRING CLIP SWING CHAIN STEP 87 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 123 ...

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