PlayNation Play Systems 2500-1 Assembly Instructions Manual Download

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CORNER POST #3

CORNER POST #1

HEX BOLT

CORNER POST #4

BOARD (OFFSET UP)

END SANDBOX

2 X 6 X 95-1/2"

5/16" X 4"

5/16" WASHER

CORNER POST #2

STEP 4: ATTACHING END SANDBOX BOARD

1: THE 2 X 6 X 95-1/2" END SANDBOX BOARD (WITH 6 PREDRILLED HOLES) ATTACHES TO THE

BOTTOM OF THE LEFT SIDE CORNER POSTS OFFSET UP WITH 5/16" X 4" HEX BOLTS AND 5/16"

WASHERS.

Summary of Contents for 2500-1

Page 1: ...opyright 2018 PlayNation Play Systems Inc All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Appleton II Model 2507W BOXES 2500 1 2500 2 2507 Slide Box 52 2094 W 52 2094 W ...

Page 2: ... that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT http www playnation com manuals ht...

Page 3: ...rom those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or cracking knots or knot holes etc are normal characteristics of all outdoor wooden play equipment and are not covered by this warranty Checks or cracks in wood components that do not affect the intended ...

Page 4: ...s warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God and or nature negligence misuse or accident b products that have been modified or repaired by unauthorized persons c the cost of labor or d the cost of shipping any replacement product or part PLAYNATIO...

Page 5: ...d screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently PlayNation shall not be liable for incidental indirect or consequential damages or injuries that result from the building and or playing on our play sets Adult supervision is recommended anytime a play...

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Page 7: ...________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ___________________________________________________________...

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Page 9: ...sed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a small board from your swing set t...

Page 10: ...pecific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed Pl...

Page 11: ...Model 2507W BOXES 2500 1 2500 2 2507 Slide Box REV 3 1 2018 ...

Page 12: ...Adding Deck Boards and Front Face Board Steps 15 16 Swing Beam Plate Swing Hangers and Swing Beam Mount Steps 17 19 Ladder Assembly and Installation Steps 20 21 Swing Beam Assembly Steps 22 26 Roof Supports Center Posts Deck Stringer Window Supports Windows Steps 27 30 Panel Slats Step 31 Tic Tac Toe Assembly Installation Steps 32 33 Roof Assembly Steps 34 38 Installing Window Supports Windows Ste...

Page 13: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 14: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 15: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 16: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 17: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 18: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 19: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 20: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 21: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 22: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 23: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 24: ...ral construction process of your new playset before getting started SITE PLAN Playset height 10 feet 2 3 4 inches Deck height 4 feet Swing Beam height to top 7 feet 2 1 2 inches Approximate assembly time 8 to 10 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Ladder Swing Belts 2 Rock Wall 14 ...

Page 25: ... Pencil ___ Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Steering Wheel ___ 2 Safety Handles ___ 2 Flag Kit ___ 4 Ground Stake ___ 1 Tic Tac Toe ___ 2 Plastic Dormer Window 07 0029 G ___ 2 Plastic Sunburst 07 0028 G Fort Hardw...

Page 26: ... 4 11 0057 2500 HARDWARE PAGE 1 OF 2 REV B 9 16 2015 JH 14 X 1 1 4 PAN HEAD SCREW QTY 3 8 X 1 1 4 WOOD SCREW QTY 2 8 X 2 1 2 WOOD SCREW QTY 12 8 X 1 1 2 WOOD SCREW QTY 10 7 8 9 1 4 3 2 5 6 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES TORQUE WASHER QTY 17 5 16 WASHER QTY 40 3 8 WASHER QTY 31 16 ...

Page 27: ...BOLT 3 8 X 3 1 2 QTY 1 DRIVE BIT 2 SQUARE 5 16 X 3 1 2 3 8 X 2 1 2 HEX LAG SCREW QTY 8 11 0057 2500 HARDWARE PAGE 2 OF 2 REV B 9 16 2015 JH 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES PLASTIC BOLT CAP QTY 19 17 ...

Page 28: ...WASHER QTY 4 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 1 1 2 WOOD SCREW QTY 80 8 X 2 WOOD SCREW QTY 20 8 X 2 1 2 WOOD SCREW QTY 12 5 16 TEE NUT QTY 4 18 ...

Page 29: ...FFB SUPPORT FORT SIDE 2 X 4 X 47 1 2 2 X 4 X 17 LADDER STEP 2 4 1700 LS 2 X 4 X 47 1 2 2 4 4750 RWRS ROPE SUPPORT ROCK WALL 4 2 4 4700 S STRINGER 2 X 4 X 47 2 4 4750 FSS 2 X 4 X 47 1 2 2 4 4750 PDS 2 X 4 X 47 1 2 2 X 4 X 57 LADDER SIDE LEFT 1 QTY PICTURE DESCRIPTION 2500 19 ...

Page 30: ...2 4 5800 SBCM CROSS MEMBER SWING BEAM ARCH ROCKWALL SIDE SUPPORT 2 6 5392 ARWSS 1 BOARD 2 6 5350 RWS 2 X 6 X 53 15 16 2 X 6 X 53 1 2 ROCK WALL WALL CENTER SUPPORT 2 6 5000 ARWCS 2 X 6 X 47 1 2 ARCH FACE 2 X 6 X 50 ARCH ROCK 2 X 4 X 57 LADDER SIDE RIGHT 2 4 5700 LSR PICTURE DESCRIPTION QTY 20 ...

Page 31: ...ANDBOX BOARD LEFT 2 6 7500 SSBL 2 X 6 X 75 SIDE SANDBOX BOARD RIGHT END SANDBOX BOARD 2 6 9550 ESB 3 X 3 X 96 CORNER POST 1 3 3 9600 CP1 3 X 3 X 96 CORNER POST 2 3 3 9600 CP2 3 X 3 X 96 3 3 9600 CP4 1 2 X 6 X 95 1 2 3 X 3 X 96 CORNER POST 4 1 PICTURE DESCRIPTION QTY 21 ...

Page 32: ...4750 SBM MOUNT 2 5 4 X 3 X 41 1 4 DECK SPACER 125 3 4125 DS 125 3 1750 TTTM 4 6 10800 SB 5 4 X 3 X 28 PANEL SLAT 125 3 2800 PS 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT WINDOW PANEL BOARD 125 3 1150 WPB 4 X 4 X 47 1 2 3 X 3 X 96 SWING LEG 3 3 9600 SL PICTURE DESCRIPTION QTY 22 ...

Page 33: ...BACK 125 4 1850 LB 5 4 X 4 X 20 WINDOW PANEL BOARD ROCK WALL BOARD 125 4 4750 RWB 125 4 2000 WPB 5 4 X 4 X 47 1 2 5 4 X 4 X 47 1 2 DECK BOARD ROCK WALL BOARD BOTTOM 125 4 4750 RWBB 5 4 X 6 X 13 5 8 125 6 2200 SS 1 5 4 X 4 X 47 1 2 5 4 X 6 X 22 SANDBOX SEAT 2 PICTURE DESCRIPTION QTY 23 ...

Page 34: ... 2 1 5 5425 RS2 2 X 4 X 39 7 16 1 X 5 X 54 1 4 ROOF FINISHER 2 1 ROOF STARTER 1 1 4 5425 RS1 2 4 3638 RSR 2 4 3944 SC CLOSEOUT SUNBURST RIGHT ROOF SUPPORT 2 X 4 X 36 3 8 2 4 3638 RSL LEFT ROOF SUPPORT 2 X 4 X 36 3 8 1 X 5 X 54 1 4 ROOF BOARD 14 PICTURE DESCRIPTION QTY 2507 24 ...

Page 35: ...PICTURE DESCRIPTION QTY 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 2 X 4 X 50 1 2 FRONT CENTER POST 2 4 5050 FCP 1 25 ...

Page 36: ...RIPTION QTY 2 ROCKS 1 BRACKET ROCKS 1 1 1 11 5010 07 0008 IS A 10 ROPE GREEN SWING W CHAINS W CHAINS 04 0006 04 0002 CLIMBING PACK OF 5 TRAPEZE BAR SWING PLATE 11 5002 A FRAME SWING LEG 10 1 WAVE SLIDE 03 0016 G 26 ...

Page 37: ... QTY HARDWARE BOXES 2500 2507 GREEN TELESCOPE 07 0001 11 0082 2507 1 2 1 PR 6 2 1 6 1 09 1014 FLAG KIT 11 0057 2500 07 0005 PAIR 11 4003 BRACKET SPRING CLIP HANDLES SAFETY 11 5013 90 IRON DUCTILE SWING HANGERS 11 4012 27 ...

Page 38: ... 0029 G WINDOW 07 0016 P STAKE PAIR GROUND 07 0010 UNASSEMBLED TIC TAC TOE 07 0004 WHEEL STEERING PLASTIC MANUFACTURER 07 0028 G SUNBURST PR 1 DORMER 2 2 1 2 LOGO PLATE NOT SHOWN DESCRIPTION PICTURE QTY 28 ...

Page 39: ...L TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THE RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 LAY OUT EACH OF THE 3 X 3 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE THE LADDER SIDE IS CONSIDERED THE FRONT OF TH...

Page 40: ...CORNER POST 4 STEP 2 INSERTING T NUTS INTO CORNER POSTS 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IS FLUSH ALMOST FLUSH TO THE CORNER POSTS 30 ...

Page 41: ...ACHING SANDBOX BOARD AND ROPE SUPPORT 1 THE 2 X 6 X 47 1 2 SANDBOX BOARD WITH FOUR PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE RIGHT SIDE CORNER POSTS WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS OFFSET UP 2 THE 2 X 4 X 47 1 2 ROPE SUPPORT WITH THREE PRE DRILLED HOLES ATTACHES TO THE TOP SET OF HOLES ON THE RIGHT SIDE OF THE CORNER POSTS OFFSET UP WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS 31 ...

Page 42: ... END SANDBOX 2 X 6 X 95 1 2 5 16 X 4 5 16 WASHER CORNER POST 2 STEP 4 ATTACHING END SANDBOX BOARD 1 THE 2 X 6 X 95 1 2 END SANDBOX BOARD WITH 6 PREDRILLED HOLES ATTACHES TO THE BOTTOM OF THE LEFT SIDE CORNER POSTS OFFSET UP WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS 32 ...

Page 43: ...S WITH THREE PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE FRONT AND REAR CORNER POSTS WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS 2 THE STRUCTURE SHOULD BE ABLE TO STAND ON ITS OWN WITHOUT ANY SUPPORT AT THIS STAGE 5 16 X 4 HEX BOLT 5 16 WASHER 2 X 6 X 75 SIDE SANDBOX BOARD 33 ...

Page 44: ... BOARD HOLES USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 THE 2 X 4 X 47 1 2 DECK SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES ABOVE THE SANDBOX BOARD AND THE END SANDBOX BOARD ON THE INSIDE OF THE LEFT AND RIGHT SIDE OF THE CORNER POSTS WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS HOLES SHOULD BE OFFSET DOWN ON BOTH DECK SUPPORT BOARDS 2 X 4 X 47 1 2 ARCH FACE BOARD 5 16 X...

Page 45: ...TEP 7 ATTACHING PANEL SUPPORT BOARDS AT REAR 1 THE 2 X 4 X 47 1 2 PANEL SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES BELOW THE TOP MOST HOLES ON THE REAR OF THE FORT WITH 5 16 X 4 HEX BOLTS AND 5 16 WASHERS HOLES SHOULD BE OFFSET DOWN ON BOTH PANEL SUPPORT BOARDS 35 ...

Page 46: ...NG PANEL SUPPORTS AND SAFETY BOARD 1 THE 2 X 4 X 47 1 2 PANEL SUPPORTS SHOULD HAVE THE HOLES OFFSET UP USE 5 16 X 4 HEX BOLTS AND 5 16 WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS 2 PLACE THE TOP OF THE PANEL SUPPORT USED AS SAFETY BOARD 24 FROM THE BOTTOM OF THE 2 X 6 BOARD 3 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 36 ...

Page 47: ...RILLED HOLE ON THE END AND SECURE WITH HAMMER 2 THE 2 X 4 X 47 1 2 FORT SIDE SUPPORT WITH ANGLED ENDS ATTACHES TO THE HOLES ON THE END OF THE END SANDBOX BOARD ON THE INSIDE WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED END SHOULD REST FLUSH AGAINST THE CORNER POST SEE DETAIL A AND DETAIL B 3 ENSURE THAT THE TWO FORT SIDE SUPPORTS ARE ATTACHED PROPERLY TO THE END SANDBOX BOARD BEFORE SEC...

Page 48: ... WALL SUPPORT TO THE EXTENDED SANDBOX BOARD WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED END OF EACH ROCK WALL SUPPORT SHOULD REST FLUSH AGAINST THE CORNER POST 3 ENSURE THAT THE TWO ROCKWALL SUPPORTS ARE ATTACHED PROPERLY TO THE SANDBOX BOARDS BEFORE SECURING THEM TO THE CORNER POSTS SQUARE THE EXTENDED SANDBOX BOARDS TO THE CORNER POSTS USE A 2 1 2 WOOD SCREW IN THE TOP HOLE AND A 3 W...

Page 49: ...DE SUPPORT TOP HOLE INTO THE ROCK WALL SUPPORT MAKE SURE THAT THIS BOARD IS ALIGNED WITH THE ROCK WALL SUPPORT SECOND FASTEN THE 3 WOOD SCREW INTO THE ARCH ROCK WALL SIDE SUPPORT BOTTOM HOLE TO THE ROCK WALL SUPPORT 3 THIRD FASTEN THE 3 WOOD SCREW INTO THE ROCK WALL SUPPORT TO THE ARCH ROCK WALL SUPPORT MAKE SURE BOTH BOARDS ARE TIGHT TOGETHER 3 WOOD SCREW THIRD TIP FLUSH TO POST SIDE SUPPORT 3 WO...

Page 50: ... SCREWS PER SIDE THE ROUNDED EDGE OF THE ROCK WALL BOARD SHOULD BE AGAINST THE CORNER POSTS BEFORE ATTACHING 2 NEXT THE 5 4 X 4 X 47 1 2 ROCK WALL BOARD WILL MOUNT AT THE BOTTOM THIS BOARD WILL BE AT 44 3 16 FROM THE TOP ROCK WALL BOARD AND FLUSH TO THE ROCK WALL SIDE SUPPORTS SECURE WITH 8 X 2 WOOD SCREWS 3 WHEN FASTENING THE ARCH ROCK WALL CENTER SUPPORT NEXT DO NOT LET THE TOP TIP EXTEND BEYOND...

Page 51: ...N IT AND THE PRIOR BOARD RESECURE THE LAST BOARD TO THE ROCK WALL SUPPORTS 4 NOW PLACE THE BOTTOM ROCK WALL BOARD INTO POSITION SPACING IT AS BEFORE WITH WASHERS OR QUARTERS SECURE THE BOTTOM ROCK WALL BOARD TO THE ROCK WALL SUPPORTS WITH 8 X 2 WOOD SCREWS 5 4 X 4 X 47 1 2 ROCK WALL BOARD BOTTOM WITH HOLE BIG HOLE IS OFFSET UP NOTE THIS LAST BOARD MAY NEED TO BE REMOVED AND ADJUSTED UP OR DOWN 5 4...

Page 52: ... THE SCREWS ARE AWAY FROM THE EDGE OF THE BOARDS TO AVOID SPLITTING 2 THE ROCKS INCLUDED WITH YOUR PLAYSET MAY VARY IN ANY CASE THE 14 X 1 1 4 PANHEAD SCREWS AND 1 4 WASHERS INCLUDED WITH THE ROCKS WILL BE USED TO ATTACH THE ROCKS A 1 4 WASHER ROCK 14 X 1 1 4 PAN HEAD SCREWS DETAIL A KEEP SCREWS AWAY FROM BOARD EDGES TO AVOID SPLITTING THE BOARDS 42 ...

Page 53: ...LLED HOLES INTO THE DECK SUPPORTS 2 ELEVEN 5 4 X 4 X 47 1 2 DECK BOARDS WILL LAY ACROSS THE DECK SUPPORTS FLUSH TO THE TOP ROCK WALL BOARD 3 SPACE DECK BOARDS EVENLY ACROSS THE DECK SUPPORTS BETWEEN THE DECK SPACERS SECURE WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES TO THE DECK SUPPORTS 5 4 X 3 X 41 1 4 DECK SPACER 2 REAR CORNER POSTS 5 4 X 4 X 47 1 2 DECK BOARD 11 FRONT CORNER POSTS ROCK WALL...

Page 54: ...CE OF THE 2 X 4 X 47 1 2 FACE BOARD WILL BE FLUSH TO THE TOP OF THE DECK SPACER SECURE THE FACE BOARD TO THE CORNER POSTS WITH THREE 2 1 2 WOOD SCREWS PER SIDE FRONT FACE BOARD WOOD SCREWS DECK SPACER 8 X 2 1 2 2 X 4 X 47 1 2 FLUSH TO TOP OF DECK SPACER 44 ...

Page 55: ...WING BEAM PLATE ON TOP OF THE SWING BEAM MOUNT LINING UP PILOT HOLES 3 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT ON THE OUTSIDE HOLES USING 3 8 X 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER SWING BEAM MOUNT MIDDLE HOLE EMPTY 4 X 4 X 47 1 2 CARRIAG...

Page 56: ...SING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM PLACE BOLT CAPS OVER EXPOSED THREADS OFTER SECURING STEP 18 IRON DUCTILE SWING HANGERS 3 8 X 6 1 2 3 8 LOCK NUT BOLT CAP DETAIL A CARRIAGE BOLT TORQUE WASHER 3 8 WASHER IRON DUCTILE SWING HANGER 4 X 6 X 108 SWING BEAM A 46 ...

Page 57: ... CARRIAGE BOLTS WITH TORQUE WASHERS PLACE THE CARRIAGE BOLT INTO THE TORQUE WASHER THEN INTO THE HOLE OF THE CORNER POST AND SET WITH A HAMMER USE 3 8 WASHERS AND LOCK NUTS TO SECURE THE SWING BEAM MOUNT FROM THE OUTSIDE PLACE BOLT CAPS OVER THE EXPOSED THREADS AFTER SECURING TORQUE WASHER 3 8 WASHER UPHILL GROUND IF INSTALLING ON A RELATIVELY CARRIAGE BOLT LEVEL SURFACE THIS HOLE WILL NOT BE USED...

Page 58: ... CHANNELS FACING DOWN 4 NOW PLACE TWO 2 WOOD SCREWS IN EACH STEP 5 CAREFULLY TURN THE LADDER OVER AND FINISH THE OTHER SIDE WITH TWO 2 WOOD SCREWS PER STEP 6 INSTALL TWO 90 GREEN BRACKETS USING 1 1 2 BOLTS AND 5 16 WASHERS 7 INSTALL THE 5 4 X 4 X 18 1 2 LADDER BACK ABOVE THE OPENING OF THE TOP CHANNELS WITH ONE 2 WOOD SCREW PER SIDE STEP 20 LADDER ASSEMBLY HEX BOLT 5 16 WASHER 2 X 4 X 57 LADDER SI...

Page 59: ...THE 2 X 4 3 MAKE SURE THE LADDER IS LEVEL USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE 2 X 4 4 INSERT T NUTS IN THE BACK OF THE HOLES 5 ATTACH THE BRACKET TO THE 2 X 4 WITH 1 1 2 HEX BOLTS WITH 5 16 WASHERS 5 16 X 1 1 2 T NUT UNDERNEATH ON HEX BOLT OF THIS CORNER POST INSIDE OF 2 X 4 5 16 WASHER DETAIL A THIS LADDER FACE IS FLUSH WITH THE INSIDE FACE 90 GREEN BRACKET 3 4 49...

Page 60: ...S A TEMPLATE DRILL 11 64 PILOT HOLES 2 1 2 DEEP THROUGH EACH SWING LEG BRACKET HOLE 3 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 2 1 2 LAG SCREWS AND 3 8 WASHERS LAG SCREW 3 8 WASHER 3 8 X 2 1 2 SWING LEG BRACKET 3 8 WASHER SWING LEG FLUSH TO TOP OF SWING LEG SWING LEG BRACKET 3 8 X 2 1 2 LAG SCREW 3 X 3 X 96 3 X 3 X 96 SWING LEG 50 ...

Page 61: ...E SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 PILOT HOLE 3 DEEP INTO THE CENTER HOLE USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS CARRIAGE BOLT 3 8 WASHER 3 8 LOCK NUT BOLT CAP TORQUE WASHER 3 8 X 6 1 2 3 8 X 3 1 2 LAG SCREW 51 ...

Page 62: ... 3 8 X 9 CARRIAGE BOLT WITH TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 SQUARE THE SWING BEAM TO THE SWING BEAM MOUNT DRILL A 3 16 PILOT HOLE THROUGH THE HOLE IN THE SWING BEAM PLATE FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 3 8 X 9 CARRIAGE BOLT TORQUE...

Page 63: ...OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 1 PLACE THE LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE SWING LEGS IN OR STEP 25 LEVEL SWING BEAM 53 ...

Page 64: ...ROSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL THE CROSS MEMBER AND MARK THROUGH THE HOLES ONTO THE LEGS 3 PREDRILL 11 64 HOLES 2 DEEP AT EACH MARK 4 SECURE THE CROSS MEMBER TO THE SWING LEGS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 54 ...

Page 65: ...SUPPORT TO ONE OF THE ROOF SUPPORTS WITH TWO 8 X 2 WOOD SCREWS USE THE CARPENTER S SQUARE TO CHECK THE BOARDS ARE SQUARE THEN FASTEN THE OTHER ROOF SUPPORT TO THE ROOF PEAK SUPPORT WITH TWO 8 X 2 WOOD SCREWS 4 REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT ONE MORE ROOF SUPPORT ASSEMBLY STICK OUT BEYOND THIS SURFACE ROOF PEAK SUPPORT CANNOT ROOF PEAK SUPPORT ROOF SUPPORT RIGHT 2 X 4 X 36 3 8 ROOF SUPPOR...

Page 66: ...ASSEMBLY WITH TWO 5 16 X 4 HEX BOLTS AND TWO 5 16 WASHERS IF YOU HAVE TROUBLE LINING UP THE HOLES THEN LOOSEN THE BOLTS IN THE BOARDS BELOW THE ROOF SUPPORTS THEN ATTACH THE ROOF SUPPORTS AND TIGHTEN UP THE BOARDS YOU LOOSENED ROOF PEAK SUPPORT TRIANGLE FACES THE INSIDE HEX BOLT 5 16 X 4 ROOF SUPPORT ASSEMBLIES WASHER 5 16 LOOSEN THE BOLTS IN THESE IF YOU HAVE TROUBLE LINING UP THE ROOF SUPPORTS 5...

Page 67: ...SUNBURST CLOSEOUT BOARD AND THE ARCH FACE BOARD MAKE SURE THE CENTER POST IS CENTERED LEFT TO RIGHT THE CENTER POST SHOULD REST UPON THE DECK SPACER FASTEN THE CENTER POST TO THE SUNBURST CLOSEOUT BOARD AND THE ARCH FACE BOARD WITH FOUR 8 X 2 1 2 WOOD SCREWS GO UNDER THE DECK AND DRIVE TWO 8 X 2 1 2 WOOD SCREWS THROUGH THE DECK SPACER INTO THE BOTTOM END OF THE CENTER POST 2 X 4 X 39 7 16 SUNBURST...

Page 68: ...A GUIDE MAKE SURE THE END OF THE STRINGER IS FLUSH WITH THE FRONT FACE BOARD 3 ATTACH EACH DECK BOARD AND DECK SPACER WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE STRINGER BELOW 4 MEASURE DOWN 1 11 16 FROM THE TOP OF THE FRONT FACE BOARD AND DRIVE TWO 8 X 2 1 2 SCREWS THROUGH THE FRONT FACE BOARD INTO THE END OF THE STRINGER WOOD SCREWS 2 WOOD SCREWS 8 X 2 1 2 FRONT FACE BOARD 58 ...

Page 69: ...OF THE POSTS SPACE THE REMAINING TWO SLATS ON EACH SIDE 2 1 4 AWAY FROM EACH OTHER 2 ON THE SWING BEAM SIDE OF THE FORT START NEAR THE FRONT THIS SLAT IS SPACED 2 1 2 FROM THE CORNER POST SPACE THE REMAINING SLATS 2 3 16 APART FROM ONE ANOTHER SWING BEAM SIDE 2 2 1 FIRST SLAT 2 3 16 SPACING REAR SIDE SW ING BEAM SIDE 2 WOOD SCREW REAR SIDE 17 1 2 15 2 1 4 SPACING 2 1 4 SPACING 15 59 ...

Page 70: ... TO THE SIDE OF THE BOARD AS YOU CAN ATTACH THE GREEN BRACKET TO THE BOARD WITH THE SHORTEST SCREWS PROVIDED IN THE TIC TAC TOE BOX 4 NOW ASSEMBLE THE TIC TAC TOE ACCORDING TO THE INSTRUCTIONS IN THE BOX IGNORE STEPS 6 AND 7 IN THE INSTRUCTIONS MOUNT TIC TAC TOE 5 4 X 3 X 17 1 2 BOARD AS YOU CAN MOUNT FLUSH TO THE SIDE OF THE KEEP LIP OF BRACKET AS 5 4 X 3 X 17 1 2 TIC TAC TOE GREEN BRACKET KEEP L...

Page 71: ...E PANEL 1 GO UP ONTO THE DECK AND PLACE THE TIC TAC TOE PANEL ASSEMBLY FROM THE PREVIOUS STEP ONTO THE BACK WALL THE GREEN BRACKETS SHOULD FACE THE INSIDE OF THE FORT THE BOTTOM OF THE LOWER TIC TAC TOE MOUNT BOARD SHOULD BE 4 ABOVE THE DECK 2 ATTACH EACH TIC TAC TOE MOUNT TO THE PANEL SLATS WITH TWO 8 X 1 3 4 WOOD SCREWS 61 ...

Page 72: ...TARTER 2 ON TOP OF THE FLAT SURFACE AGAINST ROOF STARTER 1 2 MAKE THE ENDS OF THE BOARDS FLUSH FASTEN THE BOARDS TOGETHER WITH THREE 8 X 1 1 2 WOOD SCREWS 1 X 4 X 54 1 4 ROOF STARTER 1 WOOD SCREW 8 X 1 1 2 1 X 5 X 54 1 4 ROOF STARTER 2 FLUSH ENDS ROOF STARTER 1 1 X 4 X 54 1 4 1 X 5 X 54 1 4 WOOD SCREW ROOF STARTER 2 8 X 1 1 2 FLAT SURFACE 62 ...

Page 73: ...T DIM A FROM 54 1 4 AND THEN DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG NUMBER ON EACH SIDE TO KEEP YOUR ROOF SUPPORTS PARALLEL 3 FASTEN THE ROOF PEAK ASSEMBLY TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS ROOF SUPPORT ROOF PEAK ASSEMBLY AT THE PEAK OF THE ROOF TOP OF ROOF SUPPORT ROOF SUPPORT EXAMPLE 54 1 4 MINUS 50 1 4 EQUALS 4 4 DIVIDED BY 2 EQUALS ...

Page 74: ...THE GROOVE OF THE ROOF PEAK NOW SECURE THE TOP HOLES OF THE FIRST ROOF BOARD TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS 2 SECOND PLACE THE TONGUE OF THE SECOND ROOF BOARD INTO THE GROOVE OF THE FIRST ROOF BOARD NOW SECURE THE TOP HOLES OF THE SECOND ROOF BOARD TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS 3 THIRD GO BACK AND SECURE THE BOTTOM HOLES OF THE FIRST ROOF BOARD TO THE ROOF SUPPOR...

Page 75: ...ON EACH SIDE 3 LOOK AT THE BOTTOM HOLES IF THEY LOOK TOO CLOSE TO THE END OF THE ROOF SUPPORT THEN DRILL A NEW 1 8 HOLE ABOVE THEM 4 INSTALL THE 8 X 1 1 2 SCREWS INTO THE BOTTOM HOLES ON EACH SIDE STEP 37 ROOF FINISHERS 1 X 5 X 54 1 4 ROOF FINISHER LAST ROOF BOARD 1 X 5 X 54 1 4 ROOF FINISHER 8 X 1 1 2 WOOD SCREW ROOF SUPPORT 65 ...

Page 76: ...ROOF 3 ATTACH THE TRIANGLE PORTION OF THE SUNBURST TO THE ROOF SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS FASTEN THE SIDES OF THE SUNBURST TO THE ROOF SUPPORTS WITH 8 X 2 WOOD SCREWS 4 REPEAT SUBSTEPS 2 3 FOR THE OTHER SUNBURST ON THE OTHER SIDE OF THE ROOF 6 IN SIDES WOOD SCREWS 8 X 2 2 IN TRIANGLE 8 X 2 1 2 WOOD SCREWS PLASTIC SUNBURST 66 ...

Page 77: ...TTACH THE 5 4 X 3 X 11 1 2 HORIZONTAL WINDOW SUPPORTS AT THE TOP WITH 2 WOOD SCREWS 3 ATTACH THE 5 4 X 3 X 11 1 2 HORIZONTAL WINDOW SUPPORTS AT THE BOTTOM WITH 2 WOOD SCREWS 4 ATTACH THE 5 4 X 4 X 20 VERTICAL WINDOW SUPPORTS NEXT TO THE HORIZONTAL WINDOW SUPPORTS WITH 2 WOOD SCREWS 5 GO TO THE OUTSIDE FRONT OF THE PLAYSET AND INSTALL THE WINDOWS WITH 1 1 4 WOOD SCREWS STEP 39 INSTALLING WINDOW SUP...

Page 78: ... 6 X 22 8 X 2 WOOD SCREW 4 STEP 40 SANDBOX SEATS 1 PLACE THE SANDBOX SEATS ON TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH EACH 5 4 X 6 X 22 SANDBOX SEAT TO THE TOP OF THE SANDBOX BOARD WITH FOUR 8 X 2 WOOD SCREWS 68 ...

Page 79: ...O MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 SNAP THE STEERING WHEEL CAP ONTO THE STEERING WHEEL INSERT STEP 41 STEERING WHEEL STEERING WHEEL INSERT STEERING WHEEL CAP STEERING WHEEL INCLUDED HARDWARE 1 LAG SCREW 1 WASHER 69 ...

Page 80: ...O OVER THE DECK SPACER 2 SECURE THE SLIDE TO THE DECK SPACER WITH THREE 14 X 1 1 4 TRUSS HEAD SCREWS YOU MAY PREDRILL 1 8 HOLES AT THE INDENTATIONS IN THE SLIDE IF YOU WISH DO NOT OVER TIGHTEN DECK SPACER 14 X 1 1 4 TRUSS HEAD SCREWS DO NOT OVER TIGHTEN WAVE SLIDE 70 ...

Page 81: ...AID IN CLIMBING SET KNOTS ACCORDING TO YOUR CHILD S NEEDS 2 3 KNOTS SHOULD BE SUFFICIENT 2 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE A SECURE KNOT BEHIND THE BOTTOM ROCK WALL BOARD 3 ATTEMPT TO WRAP THE ROPE AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE THE TOP KNOT AND RETIE THE ROPE UNTIL IT NO LONGER W...

Page 82: ...STEP 44 FLAG KITS 1 INSTALL THE FLAG KITS ON THE CORNER POSTS AT THE FRONT OF THE FORT ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED FLAG FLAG A DETAIL A FLAG 72 ...

Page 83: ...HE SWING HANGER LOOP ON THE SWING BEAM 3 SNAP A CHAIN ONTO EACH SPRING CLIP ADJUST EACH SWING UP OR DOWN BY CLIPPING ONTO HIGHER OR LOWER CHAIN LINKS STEP 45 HANGING SWINGS SWING BELT WITH CHAINS SWING BELT SWING BEAM WITH CHAINS TRAPEZE BAR WITH CHAINS A SWING HANGER LOOP SPRING CLIP DETAIL A CHAIN FROM SWING BELT 73 ...

Page 84: ...STEP 46 NAME PLATE 1 ATTACH THE NAME PLATE TO THE MIDDLE OF THE SWING BEAM WITH TWO 8 X 1 1 2 WOOD SCREWS ATTACH NAME PLATE HERE WITH TWO 8 X 1 1 2 WOOD SCREWS 74 ...

Page 85: ...PROVIDED WITH THE GROUND STAKE 3 ON THE CORNER POSTS ON THE ROCK WALL SIDE OF THE FORT DRIVE THE GROUND STAKES INTO THE GROUND TO A DISTANCE THAT WILL NOT INTERFERE WITH THE T NUTS OR HEX BOLTS THAT ARE INSTALLED IN THE SANDBOX BOARDS THE GROUND STAKES WILL BE ON THE INSIDE OF THE SANDBOX ON THE CORNER POSTS 4 ATTACH EACH GROUND STAKE TO THE CORNER POST WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDE...

Page 86: ...ONT CENTER POST ADJUST THE HEIGHT TO SUIT THE NEEDS OF YOUR CHILD 2 USE THE HARDWARE INCLUDED WITH THE SAFETY HANDLES TO ATTACH EACH HANDLE TO THE CORNER POST OR FRONT CENTER POST CORNER POST INCLUDED WITH SAFETY HANDLES 14 X 1 1 4 PAN HEAD SCREW AND 1 4 FLAT WASHER FRONT CENTER POST SAFETY HANDLES 76 ...

Page 87: ...SUPPORT 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH THE 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE NOTE THE REMAINING TWO BRACKETS THAT ARE C SHAPED ARE FOR MOUNTING THE TELESCOPE ON TOP OF A 4 X 4 PIECE OF WOOD THEY MAY BE RECYCLED OR YOU MAY...

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