PlayNation Play Systems 1500AWSB Manual Download

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LAG SCREW

5/16" X 3-1/2"

2 X 4 X 47-1/2"

END PANEL BOARD

(OFFSET UP)

5/16" WASHER

STEP 7: BOTTOM PANEL BOARDS

1: PLACE THE 2 X 4 X 47-1/2" END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH

OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5/16" X 3-1/2" LAG SCREWS WITH

5/16" WASHERS.
2: REPEAT FOR THE OTHER SIDE OF THE FORT.

Summary of Contents for 1500AWSB

Page 1: ...hts Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Horizon Duo Model 1500AWSB BOXES 1501 1503N 1527 1530 Slide Box Timber Shield Post Option BOXES W1 4 96 CP 2 108 SL Duo 2 10...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

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Page 7: ...e 18 30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Co...

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Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...Model 1500AWSB BOXES 1501 1503N 1527 1530 Slide Box REV 9 30 2015 Timber Shield Post Option BOXES W1 4 96 CP 2 108 SL Duo 2 108 SL 1 108 Beam Duo 1 108 Beam...

Page 12: ...llation Steps 11 15 Ladder Assembly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20 Swing Beam Assembly Steps 21 28 Roof Assembly Steps 29 32 Hanging Swings a...

Page 13: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 14: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 15: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 16: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 17: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 18: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 19: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 20: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 21: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 22: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 23: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 24: ...ze yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches Swing Beam height 7 feet 7 1 2 inches...

Page 25: ...l ___ Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ 3 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors ___ 1 Tel...

Page 26: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 27: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 28: ...3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6...

Page 29: ...W 1527 HARDWARE PAGE 1 OF 2 1 21 2015 JH 3 8 LOCK NUT QTY 11 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MA...

Page 30: ...HOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 12 SCREW HEX LAG DRIVE BIT 2 SQUARE QTY 1 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 1527 HARDWARE PAGE 2 OF 2 1 21 2015 JH 3 8...

Page 31: ...TTS 2 X 4 X 58 3 8 BRACE PICNIC TABLE 2 4 1700 LS TOP SUPPORT 2 4 2 X 4 X 14 3 4 2 4 2750 PTTS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPF...

Page 32: ...250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 1 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 2 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2...

Page 33: ...1 BOARD 2 HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB HOLES OFFSET BOARD 4 2 BOARD 4 HOLES FRONT FACE 2 X 6 X 70 2 X 6 X 70 BOTTOM PANEL A...

Page 34: ...X 13 BOARD REAR FACE 2 X 6 X 70 1 2 1 4 X 4 X 47 2 X 2 23 125 4 4038 DS DECK SPACER 5 4 5 4 8 X 4 X 40 3 4 5 5 X 2 125 3 1750 TTTM 2 1 8 MOUNT TIC TAC TOE 2 1 X 17 125 3 1875 LB 2 LADDER BACK 4 5 3 X...

Page 35: ...C 1 2 X 3 X 23 ROCK WALL CAP 8 7 125 6 1000 RPS 11 5 SUPPORT ROOF PEAK X 6 X 10 4 125 6 4300 PTTS 4 TOP AND SEATS PICNIC TABLE X 6 X 43 5 4 5 4 125 6 4737 DB 11 5 DECK BOARD 8 1 3 X 6 X 47 4 125 6 238...

Page 36: ...EAK 1 6 4750 RP 47 1 4 4750 RS 2 22 ROOF STARTER 4 X 6 X 108 GROOVE ONLY 2 1 1 X 4 X 47 1 5 4750 RB 2 BOARD GROOVE ROOF SWING BEAM 4 1 X 5 X 47 1 2 PLASTIC COATED 4 X 4 X 108 COUNT AND ORGANIZE YOUR L...

Page 37: ...PICTURE DESCRIPTION QTY 10 WIKI WAVE SLIDE 03 0013 1 MANUFACTURER LOGO PLATE 1 TRAPEZE BAR W CHAINS 04 0006 1 SWING W CHAINS 04 0002 3 NOT SHOWN 27...

Page 38: ...PICTURE DESCRIPTION QTY HARDWARE BOXES 1501 1503N 1527 HARDWARE BOXES INSTRUCTIONS SWING PLATE 11 5002 2 10 ROCKS 2 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 28...

Page 39: ...PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 10 ROCK WALL ROPE 8 1 1 29...

Page 40: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 8 SAFETY HANDLES PAIR 07 0005 1PR 30...

Page 41: ...PICTURE DESCRIPTION QTY 2 UNASSEMBLED DORMER 1530 BOX 1 UNASSEMBLED CHIMNEY 1530 BOX FLAG KIT 09 1014 2 31...

Page 42: ...PLASTIC SUNBURST 07 0028 G 2 2PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 PLASTIC DORMER SUNBUSRT 07 0031 2 PICTURE DESCRIPTION QTY 32...

Page 43: ...NY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY ID...

Page 44: ...NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE S...

Page 45: ...ATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS P...

Page 46: ...RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT FRONT OF FORT 54 3 4 2 X 4 X 70 DECK SUPPORT...

Page 47: ...E OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2...

Page 48: ...D MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE...

Page 49: ...D DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16...

Page 50: ...OTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE...

Page 51: ...OLT 5 16 WASHER 2 X 4 X 58 3 8 BRACE 5 16 T NUT 8 X 3 STEP 6C BRACES WOOD SCREW 1 HAMMER A 5 16 T NUT INSIDE EACH BRACE AS SHOWN BELOW FASTEN THE BRACE ON THE INSIDE OF THE OUTRIGGER WITH A 5 16 X 2 1...

Page 52: ...UP 5 16 WASHER STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS W...

Page 53: ...ACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SPACER STEP 8 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 THE DECK SPACERS SHOULD CO...

Page 54: ...ENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS 4 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK...

Page 55: ...AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR FACE BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFO...

Page 56: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 57: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 58: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 59: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 60: ...BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD THE BOTTOM OF THE GREEN BRACKETS SHOULD BE APPROXIMATELY 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DE...

Page 61: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 62: ...NG AS SHOWN BELOW USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE REAR FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE REAR FA...

Page 63: ...THE HOLES IN THE RAILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER P...

Page 64: ...NSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES BACK WALL PANEL SLAT DIMENSIONS 16 2 2 8 1 17...

Page 65: ...51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE A...

Page 66: ...INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLI...

Page 67: ...SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WH...

Page 68: ...WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 4 REPEAT...

Page 69: ...GS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 MAKE A SECOND SWING LEG BRACKET ASSEMBLY A 4 X 4 X 108 SWING...

Page 70: ...WING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAMS SCALE 1 10 DETAIL A SWING LEG BRACKET AND LEGS 2 HOLE END OF SWING BEAM RESTS ON TOP OF SWING...

Page 71: ...8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET PREDRILL A HOLE FOR THE LAG SCREW USING THE DIAMETER INDICATED BY THE INSTRUCTIONS AT THE FRONT OF THE MANUAL 3 PLACE A BOLT CAP OVER ANY...

Page 72: ...BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH...

Page 73: ...TO MAKE THE SWING BEAM LEVEL IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY...

Page 74: ...ROSS MEMBER HOLES 3 DRILL HOLES FOR THE LAG SCREWS AS INDICATED AT THE FRONT OF THE MANUAL 4 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS 5 REPEAT FOR...

Page 75: ...BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF S...

Page 76: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 66...

Page 77: ...F BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2...

Page 78: ...GAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3...

Page 79: ...O KEEP IT FROM HANGING DOWN A 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE SWING HANGER LOOP ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEED...

Page 80: ...HE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ALIGN THE TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD WITH THE MARKS AND ATTACH IT TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG...

Page 81: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 82: ...E MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REA...

Page 83: ...6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT...

Page 84: ...ORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 14 X 1 1 4 PAN HEAD SCREW...

Page 85: ...F THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS IN...

Page 86: ...TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KN...

Page 87: ...3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TI...

Page 88: ...PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS SW...

Page 89: ...LES STEP 43 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS...

Page 90: ...LAG A DETAIL A SCALE 1 7 FLAG 1 2 PHILLIPS HEAD SCREW 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 44 FLAG...

Page 91: ...BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS PLAC...

Page 92: ...E FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE S...

Page 93: ...WALL SHOULD BE FULL OF PANEL SLATS 2 DRILL A 3 16 PILOT HOLE ABOUT 1 1 2 DEEP CENTERED IN THE END OF THE SWING BEAM 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCR...

Page 94: ...APPENDIX 84...

Page 95: ...SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SH...

Page 96: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Page 97: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY...

Page 98: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2...

Page 99: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Page 100: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Page 101: ...TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBST...

Page 102: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 103: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 104: ...OOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL...

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